Evinrude B10EL4 Operator'S Manual Download Page 7

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INDEX

1. SPECIFICATIONS

2. NAMES OF PARTS

3. LOCATIONS OF WARNING LABELS

4. INSTALLATION

5. PRE-OPERATING PREPARATIONS

6. ENGINE OPERATION

7. REMOVING AND CARRYING THE OUTBOARD MOTOR

8. TRAILERING

9. ADJUSTMENT

10. INSPECTION AND MAINTENANCE

11. TROUBLESHOOTING

12. TOOL KIT AND SPARE PARTS

13. OPTIONAL ACCESSORIES

14. PROPELLER TABLE

GENERAL SAFETY INFORMATION

OM_E_10HP_body_111213.indd 7

11/12/13 13:23

Summary of Contents for B10EL4

Page 1: ...E10R4 E10RL4 E10TEL4 E10EL4 E10TPL4 E10PL4 E10TPX4 E10PX4 9 8 HORSEPOWER 2012 and AA Models 216182 Operator s Guide 216182 B10R4 B10RL4 B10TEL4 B10EL4 B10TPL4 B10PL4 B10TPX4 B10PX4...

Page 2: ...TIONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE Copyright 2012 BRP US Inc All rights reserved No part of this manual may be reproduc...

Page 3: ...Y THE APPLICABLE LIMITED WARRANTY IF THIS PROCEDURE IS NOT FOLLOWED PRE DELIVERY CHECK Be sure that the product has been checked by an authorized Evinrude dealer before you take delivery Limited Warra...

Page 4: ...Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers appear o...

Page 5: ...e oil 25 6 Break in 26 7 Engine oil warning lamp 27 8 ESG A device preventing over revolution 27 ENGINE OPERATION 28 Before starting 28 1 Filling the fuel 28 2 Feeding the fuel 30 3 Starting 31 4 Warm...

Page 6: ...ect 67 TROUBLESHOOTING 68 TOOL KIT AND SPARE PARTS 71 OPTIONAL ACCESSORIES 72 PROPELLER TABLE 73 Product Warranty Information 74 California Emission Control Warranty Statement 77 Product Warranty Info...

Page 7: ...NG LABELS 4 INSTALLATION 5 PRE OPERATING PREPARATIONS 6 ENGINE OPERATION 7 REMOVING AND CARRYING THE OUTBOARD MOTOR 8 TRAILERING 9 ADJUSTMENT 10 INSPECTION AND MAINTENANCE 11 TROUBLESHOOTING 12 TOOL K...

Page 8: ...use of the Emergency Stop Switch tether Failure to observe will result in severe personal injury or death and possibly property damage DANGER Note This instruction provides special information to faci...

Page 9: ...hop perform service or maintenance on this outboard motor Be sure to use genuine parts genuine lubricants or recommended lubricants MAINTENANCE As the owner of this outboard motor you should be acquai...

Page 10: ...ement mL Cu in 209 12 8 Exhaust System Through hub exhaust Cooling System Water cooling Engine Lubrication Trochoid pump Startring System Manual Electric starter motor Ignition System Flywheel Magneto...

Page 11: ...cement mL Cu in 209 12 8 Exhaust System Through hub exhaust Cooling System Water cooling Engine Lubrication Trochoid pump Startring System Electric starter motor Ignition System Flywheel Magneto C D i...

Page 12: ...b Water Inlet Propeller Oil Plug Lower Fill Oil Plug Upper Level 13 14 15 16 17 18 19 20 21 22 23 24 Drive Shaft Housing Thrust Rod Clamp Bracket Clamp Screw Shift Lever Throttle Grip Starter Handle W...

Page 13: ...ab Water Inlet Propeller Oil Plug Lower Fill Oil Plug Upper Level 13 14 15 16 17 18 19 20 21 22 23 24 Drive Shaft Housing Clamp Bracket Clamp Screw Power tilt switch Throttle Grip Shift Lever Starter...

Page 14: ...to the California Air Resources Board Regulation governing Portable Outboard Marine Tanks this portable marine tank and cap assembly has been manufac tured to meet the January 2011 regulations contai...

Page 15: ...outboard motor until it has been securely mounted on the boat in accordance with the instructions below 1 Mounting the outboard motor on boat Boat Transom Center of Boat Before beginning the running t...

Page 16: ...t fol lowing this manual can lead to unsafe conditions such as poor maneuverability going out of control or fire disaster Loose clamp screws and or mounting bolts can lead to coming off or dis placeme...

Page 17: ...neuverability going out of control or fire disaster Loose clamp screws and or mounting bolts can lead to coming off or dis placement of outboard motor possibly going out of control or causing serious...

Page 18: ...ol devices Cable joint Approx 10mm 0 39 inch Remoto control cable Lock nut Note Put the control lever in the Neutral position and the Free Accel lever in the fully closed position Cable Harness Thrott...

Page 19: ...ed Connecting the Cord assembly Wiring Harness Pass the Cord assembly from the Remote control box through the hole in the Lower motor cover and cover the wire ends with the Sleeve provided in a tool b...

Page 20: ...hat the battery cords do not get stuck between the outboard motor and boat when turning etc The starter motor may fail to operate if the cords are incorrectly connect ed Be sure to correctly connect t...

Page 21: ...eries vary among the manufacturers Consult the manufacturer for details WARNING Battery electrolyte contains sulfuric acid and thus is hazardous causing a burn if it comes in contact with your skin or...

Page 22: ...effects that can occur These adverse effects are more severe with methanol Increasing the percentage of alcohol in the fuel can also worsen these adverse effects Some of these adverse effects are caus...

Page 23: ...isture from the air resulting in a separation of the water alcohol from the gasoline in the fuel tank These may cause increased Corrosion of metal parts Deterioration of rubber or plastic parts Fuel p...

Page 24: ...rotect ion Agency EPA required portable fuel systems that are produced after January 1 2011 for use with outboard engines to remain fully sealed pressurized up to 34 4 kPa 5 0 psi These tanks may cont...

Page 25: ...h quality SAE 10E 30 or 10W 40 oil with the NMMA certification FC W or with API rating SF SG SH SJ SI SM Select the appropriate viscosity oil based on ambient operating temperature 20W 40 20W 50 15W 4...

Page 26: ...er it full performance for longer service life Operating the outboard motor without break in can shorten service life of the product If any abnormality is experienced during the break in Discontinue t...

Page 27: ...level If the oil level is lower than the appropriate level Replenish engine oil If the oil level is within the appropriate level Consult with your dealer ESG is a device to prevent over revo lution o...

Page 28: ...soline Close the fuel tank cap and air vent screw of fuel tank cap or gasoline vapor will be emitted through the air vent screw creating a fire hazard Do not smoke When or before refueling Stop the en...

Page 29: ...ap and release internal pres sure Full open the Air vent screw Open the fuel tank cap slowly Fill the fuel carefully not to over flow After filling the tank close the tank cap For USA and Canada model...

Page 30: ...mes stiff to feed fuel to carburetor Direct arrow mark up ward when priming Engine side Fuel tank side For USA and Canada model Full open the air vent screw on the tank cap Loosen the tank cap until c...

Page 31: ...shown below otherwise overflow the fuel system or fuel spillage may occor CAUTION Sealing mechanism in fuel connector Identification FDV in fuel hose 3 Starting Stop Switch Lock Stop Switch Lock R TE...

Page 32: ...ck and restart R type Pull the starter handle slowly until you feel engagement keep pulling till you feel less resistance Then pull it quickly Repeat if necessary until started When starting the engin...

Page 33: ...recoil starter fails to operate Remove the top cowl and the recoil starter Remove the starter lock cam E and P type Insert the main switch key Set the control lever in the Neutral position Raise the...

Page 34: ...top cowl after engine starts WARNING Be sure that no bystander s is within 2 meters from back of starting operator Do not operate the outboard motor with top cowl removed from the power unit or contac...

Page 35: ...to circulate to all parts of the engine Operating the engine without warm up shortens the engine s life Be sure to check that cooling water is coming out of the cooling water check port during warm u...

Page 36: ...sarily in reverse WARNING Before shifting into forward or reverse make sure that boat is properly moored and outboard motor can be steered fully to the right and left Make sure that no swimmer s is ah...

Page 37: ...cle s is ahead or astern of the boat E and P type Forward F T h r o t t l e T h r o t t l e Shift Shift Neutral N about 32 about 32 F u l l y c l o s e F u l l y c l o s e Reverse R Neutral warm up Le...

Page 38: ...he engine speed when the control lever is in Neutral and do not increase the engine speed unnecessarily R TE and TP type Turn the throttle grip to the slow position Put the shift lever in the Neutral...

Page 39: ...re than 3 days N Stop switch lock OFF ON START The trim angle of the outboard motor can be adjusted to suit the transom angle of the hull and load conditions Choose an appropriate trim angle that will...

Page 40: ...clamp bracket when adjusting trim angle to prevent injury in case the outboard motor body falls Unsuitable trim position can cause loss of control of boat When testing a trim position run boat slow in...

Page 41: ...type Stop the engine Shift the outboard into neutral Raise the engine to the tilt up posi tion Change the thrust rod position Gentry lower the outboard E type Stop the engine Shift the outboard into f...

Page 42: ...rim position can cause loss of control of boat When testing a trim position run boat slow initially to see if it can be controlled safely P type Operate the Power Tilt switch and tilt the outboard mot...

Page 43: ...p the engine before adjusting trim angle WARNING Excessive trim up or down may lead to unstable boat operation potentially causing the steering difficulty that leads to accident during cruising Do not...

Page 44: ...to the transam shape planing speeds and load It is imperative that the trim angle is adjusted correctly Incorrect adjustment will cause the boat to sway deteriorate engine performance and may cause u...

Page 45: ...p and pull the tilt lever toward you to release the tilt lock Then lower the motor slowly E type Tilt up Stop the engine Shift the outboard into Neutral Take hold of the tilt handle and raise the engi...

Page 46: ...not tilt up outboard motor during operation or engine may be damaged from overheating due to lack of sufficient cooling water CAUTION WARNING Do not put hand or finger in between outboard motor body a...

Page 47: ...and keep the cooling water intake submerged CAUTION Note Slow down to trolling speed and shift into neutral before setting outboard motor to shallow water drive position WARNING During shallow water o...

Page 48: ...rease its emissions and decrease fuel efficiency and performance Please see Product Warranty Information for more detail WARNING Do not tilt up or down outboard motor when swimmer s or passenger is ne...

Page 49: ...ing WARNING Close air vent screw of fuel tank and fuel cock before carrying or storing outboard motor and fuel tank or fuel may leak potentially catching fire Do not give a shock to an outboard motor...

Page 50: ...ly using a device like a transom saver bar in the tilted position CAUTION The tilt support device Transom Saver supplied on your outboard motor is not intended for towing It is intended to support the...

Page 51: ...force of the throttle grip can be adjusted with a throttle adjust screw 1 Steering friction 2 Throttle grip Steering adjust bolt Heavier Lighter Heavier Lighter Note The steering adjustment bolt is u...

Page 52: ...rd motor could lead to severe personal injury Be sure to lock outboard motor if it is tilted up or accidental fall of out board motor could lead to severe personal injury Do not go under outboard moto...

Page 53: ...f the emission control devices and systems may be performed by any marine SI Spark Ignition engine repair establishment or individual Your personal safety and that of your passengers depends on how we...

Page 54: ...lace Correct or replace Clean or replace Throttle System Check carbureter linkage is working normally when turning the throttle grip Correct Recoil Starter Check the rope for wear and chafing Check th...

Page 55: ...ppears contaminated Oil filler cap Dipstick Lower Level 600 mL Upper Level 800 mL Do not add engine oil of brand and grade other than existing one In case engine oil of other brand or grade is added d...

Page 56: ...shift position Check for a steady stream of water flowing out of the water pump in dicator hole Continue flushing the outboard motor for 3 to 5 minutes carefully monitoring water supply at all times S...

Page 57: ...peller Washer Split pin Nut WARNING Do not hold propeller with hand s when loosening or tightening propeller nut Put a piece of wood block between propeller blade and anti ventilation plate to hold pr...

Page 58: ...plug torque 18 0Nm 13 3ft lb 1 84kgf m If a torque wrench is not available when you are fitting a spark plug a good estimate of the correct torque is 1 4 to 1 2 a turn past finger tight Have the spark...

Page 59: ...ic transmission fluid or equivalent Recommended oils are as shown below ATF Dexron III Air purging from the Power Tilt unit Entrapped air in the Power Tilt unit will cause poor tilting movement With t...

Page 60: ...each 300 hours Ignition Spark Plug Check gaps Remove carbon deposits or Replace 0 8 0 9mm 0 031 0 035in Ignition Timing 1 Check timing Starting System Starter Rope Check for wear or chafing Starter M...

Page 61: ...hten the oil filler cap Use only high quality 4 stroke engine oil to insure performance and pro longed engine life Use oils that carry the API rating of SF SG SH SJ SL or SM Select the appropriate vis...

Page 62: ...is over upper limit marks of oil gauge drain oil to level lower than upper limit Be sure that outboard motor is in up right and level position when check ing or changing oil Stop engine immediately if...

Page 63: ...n at left remove it and clean the fuel filter Fuel tank Water or dirt in the fuel tank will cause engine performance problems Check and clean the tank at periodi cal inspection or after the outboard m...

Page 64: ...l ored appearance Contact your dealer Notes Use genuine gear oil or the recom mended one API GL 5 SAE 80 to 90 Required volume approx 320 ml WARNING Be sure that outboard motor is secured to transom o...

Page 65: ...il Change the gear oil in the gear case Apply grease to the propeller shaft Apply grease to all sliding parts joints nuts and bolts Stand the outboard motor up verti cally in a dry place Battery Disco...

Page 66: ...level The oil and filter may need to be changed again after running a short period to get all moisture completely out of the crankcase Inject a sufficient amount of engine oil through the spark plug...

Page 67: ...mediately bring the outboard motor to the dealer and ask for the following checks Looseness or damage of power unit installation bolts gear case and extension case bolts propel ler or propeller shaft...

Page 68: ...ling Poor acceleration Engine speed abnormally high Engine speed abnormally low Boat speed low Overheating of engine Warning lamp ON Power tilt inoperative Possible cause FUEL SYSTEM Empty fuel tank I...

Page 69: ...k plug other than specified Dirt soot etc on spark plug Faulty oil pressure switch No Spark or weak spark Short circuit of engine stop switch Ignition timing incorrect Lock plate not fitted Disconnect...

Page 70: ...ression Carbon deposits in the combustion chamber Incorrect valve clearance Low oil pressure level ENGINE OIL SYSTEM Low oil level Use of improper oil Oil deterioration Clogged oil strainer Faulty oil...

Page 71: ...handle 1 1 1 1 1 1 1 10 13 mm 16 mm spark plug Cross and straight point Spare parts Starter rope Spark plug Split pin 1 1 1 1 600 mm NGK DCPR6E Parts Packaged with Engine Fuel tank Primer bulb 1 1 se...

Page 72: ...72 OPTIONAL ACCESSORIES 13 Flushing attachment Tachometer Propeller Tachometer with oil lamp for P High thrst propeller Selector OPTIONAL ACCESSORIES...

Page 73: ...hrottle operating range is 9 8HP 5000 to 6000 rpm Propeller Mark Propeller Size Diameter pitch No of Brades inch mm Light boats Heavy boats 9 5 3 8 9 10 226 255 8 5 3 8 9 8 3 226 211 7 5 3 8 5 7 5 216...

Page 74: ...resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where Product has been...

Page 75: ...l Warranty Statement 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a dealer authorized to distribute Evi...

Page 76: ...wnership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new owner prom...

Page 77: ...ssion The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine e...

Page 78: ...damage to other engine components that is caused by the failure of a war ranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your outboar...

Page 79: ...y period The Product is also used commercially when at any point during the warranty period it is installed on a boat that has commercial tags or is licensed for commercial use The repair or replaceme...

Page 80: ...e agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obli gation to modify Products previously manufactured 6 EXCLUSIONS The following are not...

Page 81: ...tributor any BRP Distributor Dealer nor any other person has been authorized to make any affirmation representation or warranty regarding Product other than those contained in this limited warranty an...

Page 82: ...luding but not limited to maintenance requirements lower unit oil change lubrication linkage adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim motor brushes filt...

Page 83: ...by the first retail consumer or the date the Product is first put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Man ag...

Page 84: ...o local practices and conditions such as but not limited to freight insur ance taxes license fees import duties and any and all other financial charges including those levied by governments states ter...

Page 85: ...ng safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and out board 7 Do you know your local marine traffic laws 8 Do you unders...

Page 86: ...ng to properly service your outboard Contact BRP for an authorized Evinrude dealer near you Can I order replacement parts and accessories for my Evinrude 4 Stroke out board Yes When replacement parts...

Page 87: ...87...

Page 88: ...egis tered Please contact your Dealer or Distributor p i h s r e n w O f o e g n a h C s s e r d d A f o e g n a h C Model number Serial Number Old Address Previous Owner Last name First name M I Addr...

Page 89: ...89...

Page 90: ...ial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which I understand and...

Page 91: ......

Page 92: ...003 16231 0 1112NB Printed in Japan...

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