Evinox ModuSat FS 300 Instructions For Installation & Service Download Page 1

Page: 1 / 55

ModuSat FS 300 & 400

Instructions for

Installation and Service

ModuSat FS Standard & Premier 300 & 400

Floor Standing Storage Models

Evinox Ltd T. +44 (0)1372 722277

E. [email protected]

W. www.evinox.co.uk

2551196D

Summary of Contents for ModuSat FS 300

Page 1: ...at FS 300 400 Instructions for Installation and Service ModuSat FS Standard Premier 300 400 Floor Standing Storage Models Evinox Ltd T 44 0 1372 722277 E technical evinox co uk W www evinox co uk 2551...

Page 2: ...ical characteristics 12 2 4 Components 13 2 5 Control specification 18 2 6 Pressure loss and head 19 2 7 DHW capacity 20 2 8 Energy loss 22 2 9 Problems and solutions 23 2 10 Sizing of the primary cir...

Page 3: ...Bionibal dosage and use 39 4 6 Freeze prevention 40 4 7 Unit filling 40 4 8 Unit draining 40 5 ELECTRIC CONNECTIONS 41 5 1 Auxiliary connections 41 5 2 Room Module connection 42 5 3 Electric diagram...

Page 4: ...d cooling The ModuSat draws energy from the main heating primary circuit delivered from a centralised plant room This is in line with latest legislation encouraging centralised plant rather than the u...

Page 5: ...www evinox co uk Main features BS EN12897 2006 Max primary pressure Max operating primary temperature Max water supply pressure DHW storage max pressure Water expansion vessel charge pressure Safety t...

Page 6: ...tem can be integrated with renewable technology very effectively The main plant can include a combination of renewable energy sources such as solar ground source heat pumps or CHP with top up boiler p...

Page 7: ...low voltage electric safety it also declares that they meet the European Standards 89 336 CE for electromagnetic compatibility INSTRUCTIONS FOR PROPER DISPOSAL OF THE PRODUCT IN COMPLIANCE WITH THE EU...

Page 8: ...with an ON OFF switch We recommend the unit to be checked at least once a year by authorised maintenance personnel If the unit is on heavy duty we recommend to have it checked more than once per year...

Page 9: ...n thermostatic blending valve automatically controls the domestic hot water DHW output temperature The ModuSat is provided with an electronic controller that can be either an ON OFF type or a climatic...

Page 10: ...l 13 Supply voltage 14 MM control unit 15 Ambient unit Inside the ModuSat is housed the electronic unit that controls all regulation and heat metering functions The room unit for user interface is in...

Page 11: ...MIER Copper pipework X X X Pipework insulation X X X DHW storage X X X DHW heat exchanger X X X Plate heat exchanger X X X 3 speed pump X X X Variable speed pump O O 2 way cut off valve X X X 2 way ba...

Page 12: ...C Max primary pressure 8 bar Max apartment pressure 3 bar Min apartment pressure 1 bar Max water supply pressure 12 bar Max DHW storage pressure 8 bar PT relief valve setting 7 bar 90 C Heating circu...

Page 13: ...uired 2 4 2 Pump Model STAR RS 25 8 Permissible temperature range 10 C to 110 C Mains connection 1 230 V 50 Hz Protection class IP 44 Threaded connection Rp 1 Max operating pressure 10 bar 2 4 3 Heat...

Page 14: ...nks to its cylindrical shut off shuts flow which is independent from the differential pressure between ports This shut off can have two operating positions depending on how the electric motor that mov...

Page 15: ...ing limits This particular series of valves is certified as conforming to the performance requirements of the European standard EN 1490 setting 7 bar 90 C 2 4 7 Safety thermostat Max storage temperatu...

Page 16: ...Operating temperature 5 60 C 2 4 11 Immersed electric heater Elements length 350 mm Voltage 400 V Rated power 9000 W Cold resistance min 16 7 W max 19 5 W Dielectric strength 1500 V 3 sec Insulation r...

Page 17: ...it is required to replace the unvented kit it is not necessary to drain all tank Please find below how to install the unvented kit 1 2 3 4 5 6 7 8 9 10 11 1 Unvented kit 2 Expansion vessel 3 Expansion...

Page 18: ...for 90 sec UFH Calculation of water supply temperature Tmc climatic control UFH Valve 6 ON to regulate S4 according to Tmc Pump control to keep the set value S4 S5 priority con S4 control with variabl...

Page 19: ...ent circuit is given by the difference between the pump head and the ModuSat pressure loss The ModuSat ensures that the heating and the production of hot domestic water can be achieved simultaneously...

Page 20: ...circuit temperature with Cold water temperature 10 C DHW temperature 45 C Primary circuit temperature C ModuSat 300 ModuSat 400 50 340 l 440 l 60 430 l 550 l 70 510 l 670 l 80 600 l 770 l The re heat...

Page 21: ...t of the first draw off the ModuSat contains the total capacity at the temperature of the primary circuit the specific flow takes into account two successive hot water draw of The values of the primar...

Page 22: ...ge involves heat loss due to transmissions radiations etc The diagram here below shows the heat losses for the three different models according to the storage temperature The tests have been carried o...

Page 23: ...ll limit the thermal conduction towards the fabric of the building Particular care will have to be taken to the insulation of the branch connections and changes of direction In the same way as the ris...

Page 24: ...d or even better non existent The use of a speed lower than 1 m s for example 0 5 m s will be optimal This way the apartments closest to the boiler room will not require a very reduced setting of the...

Page 25: ...2 10 3 Peak hour requirements Peak hour requirements correspond to the use of domestic hot water equipment that consumes the most energy showers or baths Example F4 3 standard bath 45 l min for 10 min...

Page 26: ...r P2 will be used Example Installation of 10 housing units featuring ModuSat 300 Average heating power 10 kW per housing unit P1 10 x 10 kW 10 x 2 kW x 1 05 121 kW P2 10 x 10 kW x 1 05 105 kW The mini...

Page 27: ...Note Never leave the system filled with raw untreated water for any length of time 2 10 8 Balancing Hydraulic balancing is very important because it will ensure the flow necessary to each satellite T...

Page 28: ...to ensure a production of satisfactory domestic hot water on demand The small units will be able to satisfy an individual regulation of the boiler which will maintain the constant primary temperature...

Page 29: ...erning laws and regulations 3 1 Recommended handling procedure The unit should be carried into position as shown below Handling from the back Handling from the front Remove the front panel Remove the...

Page 30: ...mise the correct unit operation the site working temperature must not exceed 60 C with the humidity between 15 to 85 RH NON CONDENSING The unit must be sheltered from atmospheric agents harsh weather...

Page 31: ...Check also that the electric supply line is protected by a thermal and a differential switch These switches must be adequate for the ModuSat current consumption and the wiring cables must be adequate...

Page 32: ...32 3 6 ModuSat 300 dimensions...

Page 33: ...33 3 7 ModuSat 400 dimensions...

Page 34: ...ion of all modules The circuit must be filled with clean water Refer to EVINOX technical office for approved additional products The apartment circuit must guarantee the sufficient and correct flow of...

Page 35: ...any electrical devices Refer to the drawing on this page for tundish position discharge pipe and connection details The relief valve connections should not be altered or used for any other type of co...

Page 36: ...lve is 9 0m Subtract the resistance for 4 no 22mm elbows at 0 8m each 3 2m Therefore the maximum permitted length equates to 5 8m 5 8m is less than the actual length of 7m therefore calculate the next...

Page 37: ...sures the level of copper in the system in mg litre Recommended levels are under 1 mg l Total iron this measures iron concentration in mg litre Recommended levels are under 1 mg l 4 2 Water characteri...

Page 38: ...s preventing the build up of scale limes and other residues non compatible with the water used in the circuits The company in charge of the installation must therefore use the appropriate solution to...

Page 39: ...gain and add BIONIBAL according to the dosage indicated below To guarantee the ModuSat Evinox insists that only its own heating system water conditioning products are used BIONIBAL corrosion inhibitor...

Page 40: ...25 37 50 15 C 17 35 50 70 20 C 20 40 60 80 30 C 22 45 67 90 4 7 Unit filling The DHW storage tank must be filled and pressurised before applying pressure to the primary circuit In order to guarantee...

Page 41: ...with a 3 pole cable to be connected to 230 240Vac 50Hz supply Make sure to identify the earth wire and connect it to the relevant earth point Important The connection to the electric power supply lin...

Page 42: ...ected to the ModuSat please refer to the electrical diagram by means a 4x0 35 mm2 screened cable The cable must not be installed adjacent to other 230 Volt lines The ModuSat room controller s power is...

Page 43: ...43 5 3 Electric diagram ModuSat Standard...

Page 44: ...44 5 4 Electric diagram ModuSat Premier...

Page 45: ...45 5 5 Electric diagram ModuSat Premier...

Page 46: ...ts when present thermostats probes etc check that the pump runs properly in case it s blocked remove the plastic cover and use a screw driver on the shaft to unlock it if the pressure is less than 1 b...

Page 47: ...efore powering the ModuSat check that the pump rotor is not jammed this can occur after a period of inactivity Act as follows to release it Isolate the electricity to the pump before draining it 1 Rem...

Page 48: ...plied with Improper use of the device abnormal use conditions tampering by unauthorised personnel or inadequate maintenance therefore by Corrosion and or sludge accumulation lack of electrical energy...

Page 49: ...re Replacement parts are chargeable until passed as faulty by Evinox when a credit will be provided Any parts that have failed as a result of poor servicing or misuse will not be covered by our warran...

Page 50: ...nance Check the correct operation of valves taps and electric accessories used At every maintenance operation clean the Y filter when present A clogged filter would affect the correct operation and ev...

Page 51: ...t in order to prevent lime scale from forming quickly Repair work must be carried out using original spare parts only and must be done by qualified personnel only The non observance of this directive...

Page 52: ...own Arrow button for more than 3 sec Use the Down Arrow button to select a parameter and press ENTER Use the or buttons to change the value Scroll through using the Down arrow until end is highlighted...

Page 53: ...ated to the three counters Press and hold ENTER and the Down Arrow button together for more than 3 sec Press the button to view the card consumption screen Press the button to view the tariff informat...

Page 54: ...54 8 UK APPROVAL...

Page 55: ...td T 44 0 1372 722277 E technical evinox co uk W www evinox co uk Evinox reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice...

Search results

Summary of Contents for ModuSat FS 300

Reviews:

Related manuals for ModuSat FS 300

Brands by name

Popular brands

Evinox ModuSat FS 300, Instructions For Installation & Service

Search results

Summary of Contents for ModuSat FS 300

Reviews:

Related manuals for ModuSat FS 300

Brands by name

Popular brands