Evinox ModuSat FS 150 Installation Manual Download

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ModuSat FS Unit

Installation Manual

Summary of Contents for ModuSat FS 150

Page 1: ...1 ModuSat FS Unit Installation Manual...

Page 2: ...sure Independent Control Valves PICV 28 4 PRIMARY AND SECONDARY CIRCUIT 29 4 1 Water treatment 29 4 2 Cleaning 29 4 3 Precautions 30 4 4 Bionibal 31 4 5 Initial opening filling of the unit 32 4 6 Flus...

Page 3: ...3 6 2 Apartment Circuit Balancing 45 6 3 Use of the commissioning switch 46 6 4 Adjustment of TMV 47 6 5 Pump Start up Wilo PWM Pump 48 6 6 Warranty 49...

Page 4: ...y thermostat intervention 85 C PT relief valve 7 0 bar 90 C Expansion relief valve setting 6 0 bar Primary heating power 12 kW Primary flow rate Nom 720 l h Storage capacity 80 l Standing heat loss 1...

Page 5: ...ty thermostat intervention 85 C PT relief valve 7 0 bar 90 C Expansion relief valve setting 6 0 bar Primary heating power 15 kW Primary flow rate Nom 720 l h Storage capacity 150 l Standing heat loss...

Page 6: ...ty thermostat intervention 85 C PT relief valve 7 0 bar 90 C Expansion relief valve setting 6 0 bar Primary heating power 20 kW Primary flow rate Nom 800 l h Storage capacity 200 l Standing heat loss...

Page 7: ...ety thermostat intervention 65 C PT relief valve 7 0 bar 90 C Expansion relief valve setting 6 0 bar Primary heating power 29 6 kW Primary flow rate Nom 1300 l h Storage capacity 300 l Standing heat l...

Page 8: ...y thermostat intervention 65 C PT relief valve 7 0 bar 90 C Expansion relief valve setting 6 0 bar Primary heating power 29 6 kW Primary flow rate Nom 1500 l h Storage capacity 400 l Standing heat los...

Page 9: ...alidate the warranty and absolves Evinox from any liability Evinox has the right to make any changes or modifications to the products without prior notice 1 2 Symbols Follows a list of symbols used in...

Page 10: ...10 ModuSat FS 80 ModuSat FS 150 ModuSat FS 200 ModuSat FS 400 ModuSat FS 300 Please note Images shown include the optional factory fitted immersion heater Tank Without immersion heater fitted...

Page 11: ...External lime scale reducer Optional 6 Blending valve Heating Secondary Side Circuit 7 Heating expansion vessel 8 Pressure sensor 9 Safety relief discharge 10 P T Safety relief discharge 11 Manometer...

Page 12: ...e scale reducer Optional 6 Blending valve Heating Secondary Side Circuit 7 Heating expansion vessel 8 Pressure sensor 9 Safety relief discharge 10 P T Safety relief discharge 11 Manometer 12 Circulati...

Page 13: ...ime scale reducer Optional 6 Blending valve Heating Secondary Side Circuit 7 Heating expansion vessel 8 Pressure sensor 9 Safety relief discharge 10 P T Safety relief discharge 11 Manometer 12 Circula...

Page 14: ...14 2 2 Dimensions ModuSat FS 80 150...

Page 15: ...15 ModuSat FS 200...

Page 16: ...16 ModuSat FS 300 400...

Page 17: ...xt thread Hydraulic characteristics ModuSat FS 80 ModuSat FS 150 Max primary temperature 80 C Max primary pressure 10 bar Optional 16 bar Recommended max apartment circuit cold fill pressure 1 5 bar M...

Page 18: ...ead DCW inlet ext thread Hydraulic characteristics ModuSat FS 200 Max primary temperature 80 C Max primary pressure 10 bar Optional 16 bar Recommended max apartment circuit cold fill pressure 1 5 bar...

Page 19: ...Max primary pressure 10 bar Optional 16 bar Recommended max apartment circuit cold fill pressure 1 5 bar Max water supply pressure 12 bar Pressure reducing valve fixed outlet pressure 3 bar Max DHW s...

Page 20: ...ger power Nom Max kW 12 24 15 32 20 42 30 54 40 65 Continuous DHW flow rate at 45 C l m 5 10 6 13 8 17 12 22 16 26 Pre heat time from 15 C to 60 C Minutes 21 10 31 15 31 15 31 17 31 19 Re heat time to...

Page 21: ...position still within its packaging and on its pallet to prevent any damage whilst being positioned Once correctly sited the unit should be lifted from pallet and into final position ModuSat 300 400...

Page 22: ...id upper body bending when holding the appliance and keep the ModuSat FS as close to the body as possible Safety footwear and gloves are recommended PPE should be used when lifting this appliance to p...

Page 23: ...unit requires a 220 240Volt AC 50Hz supply check the Line and Phase polarity Protect the cables to prevent any damage Make sure that there is an efficient reliable earth connection to protect against...

Page 24: ...ll in the required position STEP2 Fit the Evinox Flushing Bypass Valve Kit to the rig and then make final connections to the pipework running to the HIU STEP3 Shut off isolation valves pressure test p...

Page 25: ...e and connection details The relief valve connections should not be altered or used for any other type of connection The incoming cold water supply pipe must be fitted with a stopcock isolation valves...

Page 26: ...is 9 0m Subtract the resistance for 4 no 22mm elbows at 0 8m each 3 2m Therefore the maximum permitted length equates to 5 8m 5 8m is less than the actual length of 7m therefore calculate the next la...

Page 27: ...27 Optional Way to Discharge P T Valve...

Page 28: ...300 400 PICV Valve Model DN20 2 5mm No Presetting DN20 5 5mm High Maximum flow rate 1450 l h 10 1800 l h 10 Start up P 25 kPa 40 kPa Max differential P 800 kPa 800 kPa Valve size DN20 DN20 Thread G1...

Page 29: ...econdary circuits using suitable water treatment chemicals Typical water quality guidelines are as follows pH this measures the alkalinity of the water neutral alkalinity is pH7 Heating systems requir...

Page 30: ...her residues may clog the heat meters within the ModuSat units causing errors in the energy consumption calculations WATER TREATMENT IS A STRICT REQUIREMENT AND MUST BE CHECKED IN THE FOLLOWING CASES...

Page 31: ...in under floor heating working at low temperatures THIRD LEVEL prevents the adherence of suspended particles such as tartar keeping the surfaces clean pumps valves heat meters etc FOURTH LEVEL provide...

Page 32: ...ure must be carried out by competent qualified installation personnel To fill the DHW tank proceed as follows Fully open incoming mains water supply to the ModuSat Vent tank via the hot water outlet t...

Page 33: ...sition and bypass is open Turn screw in horizontal position for flushing of primary system Unit in normal operation Open to primary system Isolation valves are opened Handles in vertical position and...

Page 34: ...spection access Prior to removing the immersion heater or boss please ensure the tank has been drained down fully as per 4 7 Tank draining above Take care not to damage the immersion heater when remov...

Page 35: ...35...

Page 36: ...arth wire and connect it to the relevant earth connection Important If immersion is used then this will require its own separate 2 pole switched fused connection with suitable fuse rating Extension co...

Page 37: ...elf under a removable metal cover To access the wiring board the full front case cover Or front top cover if a 200 300 or 400 litre unit should be removed The connections board will be to your left as...

Page 38: ...arious connection applications and requirements are detailed in the wiring principle drawings shown on pages 31 32 Evinox strongly recommend in accordance with best practice that all wiring connection...

Page 39: ...onnection Board Visible once the cover is removed Please Note When connecting external valves or pumps to the control board of the ModuSat it must be ensured that each connection does not exceed 1amp...

Page 40: ...n the ModuSat please refer to the electrical diagram using a 4x0 35 mm2 screened cable The cable must not be installed adjacent to other 220 240 Volt AC The ModuSat room controller s power is supplied...

Page 41: ...41 Once the tab has been releasees the cover can be hinged up to access connection Connection terminal with room controller 4 x 0 35 sqmm sheild...

Page 42: ...5 4 Typical ModuSat Electric Wiring Diagram Single Room Controller Note 3 Pumps valves must have localized power supply Switched neutral connection to be fitted with 1 amp in line fuse on neutral cab...

Page 43: ...ical ModuSat Electric Wiring Diagram with 2 Zone Control 2 Room Controllers Note 3 Pumps valves must have localized power supply Switched neutral connection to be fitted with 1 amp in line fuse on neu...

Page 44: ...the connection of any other components i e thermostats probe etc If the pressure is below 1 bar top up the circuit to a cold fill pressure of 1 5 bar as low pressure will stop the pump from running du...

Page 45: ...irements and current standards and legislation remains the exclusive responsibility of the installer M E contractor and comments provided by Evinox are for guidance advice only Once the initial commis...

Page 46: ...hen run at a pre set output temperature of 45 C thus providing a safe temperature for UFH circuits and also a gentle warm up of radiator circuits This function will run for a pre set period of approx...

Page 47: ...ed within 15 seconds and the mixed water temp is approximately 55 C 2 C The default valve setting is 55 C if this needs adjustment this can be done by loosening the top screw and turning the dial to t...

Page 48: ...ut a normal control function as the HIU asses the current heating circuit flow temperature Pump LED Description of Status LED Indicators Diagnosis Status Remedy Lights green Pump in operation Pump run...

Page 49: ...ning date This guarantee is strictly limited to the supply free of charge of parts acknowledged as being defective after inspection by our technical departments with the exclusion of labour and transp...

Page 50: ...he Guarantee The following are not covered by the guarantee a Electric indicators Electric degradation of parts resulting from connection and installation on electricity supply whose voltage measured...

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