Everwarm CHF-100 Installation Manual Download Page 10

PAGE 10

1

S E C T I O N   1

EDGE SEALING TAPE

It is critical to seal any cut that is made to the gray 

area of the Heating Film. The Edge Sealing Tape 

comes in one length (42 inches), but in two 

different widths, 4.8 inches wide and 2.4 inches 

wide. The wider Edge Sealing Tape (4.8 inches 

wide) is used to seal the edge of the Heating Film 

to which the wiring Harness, or Adder is attached. 

The narrower Edge Sealing Tape (2.4 inches wide) 

is used to seal any cut edges where there is no

attached wiring Harness, Adder, or any other cuts (including holes cut in 

between the copper bus bars) that have been made to the Heating Film during 

the installation process. The Edge Sealing Tape is a highly-adhesive 

fleece-backed butyl tape. The fleece backing that is the same as that used on 

EverWarm Radiant Heat

 Film, making the Edge Sealing Tape compatible with 

all types of adhesives.

REMEMBER: THE EDGE SEALING TAPE MUST BE USED ON ANY GRAY EDGE, 

OR GRAY AREA OF THE HEATING FILM  THAT HAS BEEN CUT.

THERMOSTATS 

EverWarm Radiant Heat

 offers a variety of direct line voltage thermostats in    

both programmable and non-programmable models. All 

EverWarm Radiant 

Heat

 thermostats in the United States are GFCI-protected (required by the 

NEC). Each thermostat includes a floor sensor, which 

EverWarm Radiant 

Heat

 requires for each installation. Each thermostat senses both ambient air 

and floor temperatures, enabling installers to set the floor temperature to the 

flooring manufacturer’s desired set point, along with maximizing the potential 

comfort of the room’s environment. The maximum load allowed on a standard 

thermostat is 15 amps. The maximum amount of total Heating Film allowable 

per circuit translates to the following:

110-120VAC: 31.25 LINEAR FT = 100 FT

2

 PER ZONE (1 THERMOSTAT)

220-240VAC: 62.5 LINEAR FT = 200 FT

2

 PER ZONE (1 THERMOSTAT)

Installations that require a larger amount of Heating Film per thermostat (over 

200 square feet per zone) will require the use of a “master” thermostat that 

controls a “slave” power unit. Up to 2000 square feet of Heating Film can be 

installed and combined using 10 slave units. Up to 10 Slave Units can be 

controlled by one Master Thermostat.

EverWarm Radiant Heat

 

Radiant Floors

Summary of Contents for CHF-100

Page 1: ...GENERAL INSTAL GUIDE LATION www EverWarm net...

Page 2: ...0 120 CHK 50 240 CHF 100 CHK 100 120 CHK 100 240 CHF 200 CHK 200 240 CHF 550 THE DOCUMENTATION PROVIDED HEREIN PERTAINS SOLEY TO THE USE AND INSTALLATION OF EverWarm Radiant Heat FILM EverWarm RADIANT...

Page 3: ...21 23 SECTION 5 GENERAL INSTALLATION INSTRUCTIONS 24 32 LAYOUT 24 INSTALLING HEATING FILM 26 ATTACHING HARNESS 27 TESTING CONNECTIONS AND HEATING FILM MEASURING OHM S 28 OHM S READINESS TEST 29 APPLY...

Page 4: ...rior to energizing the product for the first time All components must be recognized and rated for their use NEVER OVERLAP LAYER OR STACK THE HEATING FILM ON TOP OF ANOTHER PIECE OF THE HEATING FILM Th...

Page 5: ...r stack the Heating Film on top of another piece of the Heating Film 6 DO NOT install the Heating Film over pre existing linoleum PVC or vinyl floor coverings All must be removed including all pre exi...

Page 6: ...C Minimum installation temperature 50 F 10 C SKILL REQUIREMENTS Installation must be performed by qualified persons in accordance with local codes ANSI NFPA 70 NEC Article 424 and CEC Part 1 Section...

Page 7: ...own the length of the Heating Film 2 bus bars are required to create heat see drawing Should a copper bus bar be cut during the installation of the product you may repair it by either adding an Adder...

Page 8: ...or either 120V or 240V applications The wiring assemblies are designed for maximum efficiency and will work well for almost any layout requirements It is important to note that there are six crimping...

Page 9: ...uired To add two sheets to an existing sheet use an A2 To add three sheets an A3 will be required An A4 will connect up to four sheets to an existing sheet or sheet set 3 Jumper JP 60 A Jumper can be...

Page 10: ...erWarm Radiant Heat offers a variety of direct line voltage thermostats in both programmable and non programmable models All EverWarm Radiant Heat thermostats in the United States are GFCI protected r...

Page 11: ...O N 2 Digital Multi Meter Wire Stripper Wire Cutters Wire Crimper Broom Dust Pan Scissors Tape Measure Flex Heat Crimping Tool Part CHP 01 TOOLS REQUIRED FOR INSTALLATION TOOLS NEEDED WHEN INSTALLING...

Page 12: ...t water will bead If the sealer is left on the floor the mortar for the tiles won t adhere Remove sealer with a floor sander using medium grit sandpaper 3 There should not be any protrusions sticking...

Page 13: ...on top of the Heating Film using an unmodified thin set mortar meeting the requirements of ANSI A118 1 to install ceramic and stone tile See notes NOTE EverWarm PRODUCTS LLC DOES NOT RECOMMEND THE US...

Page 14: ...set and using a roller apply a continuous even pressure with overlapping strokes 5 Install the tile on top of the Heating Film using an unmodified thin set mortar meeting the requirements of ANSI A118...

Page 15: ...set to the crack suppressant uncoupling mat set the Heating Film onto the thin set and using a roller apply a continuous even pressure with overlapping strokes 4 Install the tile on top of the Heatin...

Page 16: ...ntinuous even pressure with overlapping strokes making a permanent bond between the sub floor and film 4 Follow the manufacturer s recommended drying time for the membrane you use before starting the...

Page 17: ...one 2 Prepare the Heating Film according to the steps in the General Installation Instructions beginning on page 24 3 Install the Laminate flooring per manufacturer s installation guide LAMINATE INST...

Page 18: ...g to its new home lay out the wood floor according to the manufacturer s recommendations This will help mitigate the effects of subsequent expansion and contraction The wood floor manufacturer and ins...

Page 19: ...for radiant floor heating systems according to the manufacturer s instructions 3 Install the carpet according to the manufacturer s instructions Be sure carpet is approved for installation over radian...

Page 20: ...the adhesive Using a roller apply a continuous even pressure with overlapping strokes making a permanent bond between the sub floor and film 3 Install the linoleum or vinyl flooring according to the m...

Page 21: ...the end of the pre assembled attached and pre taped wire Harness These are used for adding another sheet of Heating Film If you are adding a second sheet to your system please refer to Harness Adders...

Page 22: ...dding a second sheet then proceed to the next step 5 Check the OHMs reading see pg 28 in this Guide 6 A floor sensor MUST be installed and is included with the thermostat See pg 31 in this Guide 7 Aft...

Page 23: ...thru 32 These kits are all supplied with the CarbonicHeat Film two 2 J 4 Harnesses and sixteen 16 pieces of Edge Sealing Tape This is enough material to complete a 200 square foot room or two 100 squa...

Page 24: ...d Additionally a pre planned layout will determine thermostat and possibly slave thermostat locations FIRST DETERMINE THE NUMBER OF SQUARE FEET OF HEATING FILM THAT ARE REQUIRED FOR THE INSTALLATION T...

Page 25: ...HERMOSTAT J 120 HARNESS J 120 HARNESS J2 120 HARNESS J3 240 HARNESS THERMOSTAT A 240 ADDER EXAMPLE OF A 200 SQ FT SYSTEM Qty 1 Thermostat Qty 1 A 240 Adder Qty 1 J3 240 Harness EXAMPLE OF A 100 SQ FT...

Page 26: ...heat expansion to overlap The thermal expansion for this product is up to three 3 inches from the edge of the active heating area 1 UNDER NO CIRCUMSTANCES SHOULD THE ACTIVE AREAS GRAY OF THE HEATING F...

Page 27: ...corrected It is important to note that there are six 6 Terminal Crimps per sheet for 120 volt and four 4 Terminal Crimps per sheet for 240 volt system The crimping terminals have 11 lance bayonets tha...

Page 28: ...ead using a volt meter Compare this measured value to the calculated OHMs in Step 2 This measurement should be done with film at room temperature as temperature affects the resistance reading The inte...

Page 29: ...ions should be checked for proper contact of the Crimping Terminals to the copper bus bars Resistance should be recorded and a second resistance test should be performed after the flooring installatio...

Page 30: ...DURING TAPING FOR PATCHING HOLES SLITS CUTS SCRAPES AND ANY EXPOSED GRAY AREA EDGES TAPE MUST BE APPLIED TO BOTH SIDES OF THE FILM DURING TAPING SLIT CUT PATCH NAIL HOLE PATCH HOLE NOTE FAILURE TO PE...

Page 31: ...ting Film Do NOT place floor sensor directly on the heating area The sensor should be taped to the sheet using a piece of Edge Sealing Tape The sensor wire is to be run to the conduit and up to the th...

Page 32: ...QUIRED PART OF THE INSTALLATION PROCEDURE THE HEATING FILM CAN ONLY BE INSTALLED ON A DEDICATED ELECTRICAL CIRCUIT S NOT TO EXCEED 80 OF THE BREAKER S RATED CAPACITY POWER IS USED 15 WATTS PER SQUARE...

Page 33: ...S E C T I O N 6 120 VOLT CONFIGURATION SINGLE SHEET SET UP FLOOR HEAT LOAD FLOOR SENSOR LOAD POWER SUPPLY CONNECTION THERMOSTAT BREAKER BOX WALL BOX THERMOSTAT FLOOR HEAT LOAD FLOOR HEAT LOAD FLOOR SE...

Page 34: ...LOOR SENSOR LOAD POWER SUPPLY CONNECTION THERMOSTAT BREAKER BOX WALL BOX THERMOSTAT FLOOR HEAT LOAD FLOOR HEAT LOAD FLOOR SENSOR 120 VOLT CONTACT LOCATIONS TWO PANELS 81 2 144 120 VOLT CONFIGURATION M...

Page 35: ...S E C T I O N 7 FLOOR HEAT LOAD FLOOR SENSOR LOAD POWER SUPPLY CONNECTION THERMOSTAT BREAKER BOX WALL BOX THERMOSTAT FLOOR HEAT LOAD FLOOR HEAT LOAD FLOOR SENSOR 240 VOLT LOCATIONS 40 6 144 240 VOLT C...

Page 36: ...LOOR SENSOR LOAD POWER SUPPLY CONNECTION THERMOSTAT BREAKER BOX WALL BOX THERMOSTAT FLOOR HEAT LOAD FLOOR HEAT LOAD FLOOR SENSOR 240 VOLT CONTACT LOCATIONS TWO PANELS 81 2 144 240 VOLT CONFIGURATION M...

Page 37: ...O N 8 FLOOR HEAT LOAD FLOOR SENSOR LOAD POWER SUPPLY CONNECTION SLAVE UNIT THERMOSTAT ZONE 1 ZONE 2 ZONE 3 SLAVE 2 SLAVE 1 SLAVE 3 BREAKER BOX D E D I C A T E D C I R C U I T DEDICATED CIRCUIT D E D...

Page 38: ...it should stop Thermostat bypassed or switch on The control has the proper wire connections per diagram on back but your multi meter shows full line voltage on the load side of the control when you b...

Page 39: ...perty the warranty is strictly limited to Product replacement from EverWarm Corporation verified defective or non conforming Product exclusively limited to providing replacement products for any defec...

Page 40: ...t room will have approximately three sheets for a total of 30 linear feet of Heating Film Divide 218 by 30 yielding a calculated ohms reading of 7 27 FOR 240 VOLT INSTALLATIONS USE THIS FORMULA Exampl...

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