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Everlast superultra series, Operator'S Manual

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Everlast superultra series Operator'S Manual Download Page 17

17 

GAS 

CONTROL

 

PILOT ARC

 

2. ON/TEMP/O.C

 

3. AMP CONTROL

 

1. AMP DISPLAY

 

QUICK SETUP AND USE GUIDE 

Section 2 

FRONT PANEL FEATURES AND CONTROLS 

9.  AIR PRESSURE

 

NOTE: PowerPRO 256S panel shown.  PowerPRO 205S panel layout, appearance and function is 
identical, with the exception of the pulse frequency range, and the amp ranges being smaller.

 

4. POST FLOW TIME

 

10.  TIG/CUT/STICK SWITCH

 

6.  NEGATIVE (25 OR 35 SERIES)

 

8.  POSITIVE (25 OR 35 SERIES)

 

8.  TORCH/PEDAL CONTROL

 

7.  GAS QUICK CONNECT (9mm)

 

5.   PILOT ARC

 

Summary of Contents for superultra series

Page 1: ...perUltra Series Units Safety Setup and General Use Guide Rev 1 0 00714 14 CC GTAW P SMAW 1 PHASE DC everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notice 3...

Page 2: ...t Specifications and features are subject to change without notice While every attempt has been made to provide the most accurate and current information possible at the time of publication this manu...

Page 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Page 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Page 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Page 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Page 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Page 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Page 9: ...0 Plasma Torch Work Clamp Foot Pedal Argon and Air Regulator NOTE Accessory and consumable style and quantities are subject to change without notice Consumable starter kits provide only enough consuma...

Page 10: ...23 7V 100 72A 22 9V 220V 35 160A 26 4V 60 130A 25 2V 100 100A 24V OUTPUT RANGE AMPS VOLTS TIG 110V 10 120A 10 4 14 8V 220V 10 200A 10 4 18V Stick 110V 10 160A 120A 20 4 24 8V 220V 10 160A 20 4 26 4V...

Page 11: ...ceeded heat may continue to build in the electronics The duty cycle is based off a 10 minute duty cycle rating at 40 C This means that the unit is ca pable of being operated at the max amps for the st...

Page 12: ...LOT ARC CONTROL 26 SERIES TORCH GAS Ar WORK AIR COOLED TORCH CONTROL FOOT PEDAL NOTE Torch switch and foot pedal control cannot be used at the same QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUID...

Page 13: ...the unit can be adjusted as low as 10 amps this does not guarantee stable cutting at this amperage Minimum suggested cutting amps is 25 30 amps for the AG 60 torch with the smallest available consuma...

Page 14: ...14 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE STICK POLARITY AND CONNECTIONS GAS CONTROL PILOT ARC WORK TORCH...

Page 15: ...SS MOISTURE IS NOT COVERED UNDER WARRANTY ADDITIONALLY A FILTER SHOULD BE INSTALLED IN LINE OR AT THE COM PRESSOR THAT WILL FILTER ANY EXCESS OIL OR OIL BLOW BY FROM THE LINE IF NECESSARY DO NOT USE W...

Page 16: ...use more than 25 He in the Ar He gas mix L2 WHITE NOTE The SUPERULTRA units share the same connection input point for the TIG shielding gas and for the Plasma air input This requires swapping the TIG...

Page 17: ...IR PRESSURE NOTE PowerPRO 256S panel shown PowerPRO 205S panel layout appearance and function is identical with the exception of the pulse frequency range and the amp ranges being smaller 4 POST FLOW...

Page 18: ...c thumb nut and attach the wire to the post Reinstall the thumb nut over the wire with finger pressure only 6 Negative Connector Torch on some models DINSE 50 Location of the negative terminal connect...

Page 19: ...use with 120V use the industry standard NEMA 6 50 plug which is designed for 240V operation and use with welders You may then either create an 240V to 120V pigtail adapter for 120V operation or purcha...

Page 20: ...oint while in use 6 Air Regulator Assembly 85 psi maximum Supply pressure 55 65psi operating pressure while cutting The regulator serves a dual purpose 1 It controls air pressure for plasma 2 It filte...

Page 21: ...STABLE ARC WILL RESULT Use a point for low amp use to help control arc Create a slight truncation on the tip for higher amp use for best arc stability Grind the tip so that it is2 5 3 times longer tha...

Page 22: ...arc will stop automatically HIGH FREQUENCY START TIG OPERATION 1 8 1 8 1 2 3 1 Position the point of the sharpened tungsten about 1 8 or less above the metal 2 Press the torch trigger or press the fo...

Page 23: ...mps desired Use the electrode diameter selection chart in this manual to determine the approxi mate range of amps suitable for the rod size selected Consult the welding electrode manufacturer s recom...

Page 24: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...

Page 25: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...

Page 26: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Page 27: ...sited onto torch and consumables This should be done only as necessary 1 Tilt the torch in the direction of travel or toward the side of the metal to be discarded or wasted at a 40 to 60 angle Slide t...

Page 28: ...rage using 1 amp for every 001 of metal thickness for aluminum Less is required for DC TUNGSTEN SELECTION GUIDE FOR AN INVERTER NOTE Thoriated tungsten is slightly radioactive but is commonly used in...

Page 29: ...Cup 5 6 or 7 1 8 Tungsten customer supplied 0 9 Torch Cable 1 10 Torch Handle Blue ergo handle std not pictured 1 11 Torch Switch Built into ergo handle separate on straight handle 1 12 Torch Switch C...

Page 30: ...0 Basic theory and function Section 3 AG60 SG 55 PLASMA TORCH ITEM DESCRIPTION PART NUMBER SKU 1 Torch Head Body E WSD 061 2 Electrode 1 0mm E AG60 TIP 3 Tip Nozzle E AG60 EL 4 Shielding Cup E AG60 CU...

Page 31: ...31 7 PIN CONNECTOR FOR FOOT PEDAL Bridge to 7 Bridge to 6 To Pedal or Torch Switch To Pedal or Torch Switch Basic theory and function Section 3...

Page 32: ...ting Reduce amperage or increase tungsten size Porosity of the Weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas High flow rate of shield ing gas Too short of post flow...

Page 33: ...Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excessive pilot arc time Im...

Page 34: ...34...

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