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NOTES:
Page 1: ...1 Rev 1 0 0701 11 EVERLAST POWER MTS 160 and 200S Operator s Manual for the Power MTS 160 200 Safety Setup and General Use Guide CC CV MULTI PROCESS WELDER GMAW GTAW SMAW...
Page 2: ...tions and Settings Front Panel Overview Rear Panel Overview Side Panel Overview Wire Roll Installation Front Panel Detail Description Rear Panel Detail Description Side Panel Detail Description MIG Dr...
Page 3: ...nce technical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly if off hours...
Page 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...
Page 5: ...unit Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support...
Page 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...
Page 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...
Page 8: ...eep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed fo...
Page 9: ...AST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 160 No EN IEC60974 1 DC 25 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30...
Page 10: ...RLAST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 200S No EN IEC60974 1 DC 25 200 A X 25 60 100 U0 V 58 I2 200 A 115 A 90 A U2 DC 10 200 A X 25 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 170 A X...
Page 11: ...ere characteristic The relation between the rated loading voltage and welding current I A 0 100 60 90 X The relation between duty cycle and welding current for MIG160 115 160 Volt Amp Characteristic W...
Page 12: ...le the unit is in operation offering instant welding response 1 3 Installation and Wiring The basic construction of the PowerMTS is rugged and durable and is considered ideal for circumstances where m...
Page 13: ...OW RATE 023 0 6 25 110 040 063 1 0 1 6 15 20 CFH 7 10 lpm 030 0 8 35 160 200 040 128 1 0 3 2 20 25 CFH 10 14 lpm 035 0 9 45 160 200 040 128 1 0 3 2 20 30 CFH 10 16 lpm 040 1 0 45 160 200 050 25 1 2 6...
Page 14: ...ic Feature of 200S only 4 Wave Form Control MIG Inductance Current Rise Time MTS 160 and 200S 5 Negative Connector MIG Work Clamp TIG Torch Stick Work Clamp 6 TIG Torch Switch Control 7 Positive Conne...
Page 15: ...LECTRICIAN FOR PROPER WIRING AND LOCAL CODES NOTE WELDER WIRE COLOR MAY NOT AGREE WITH THE WIRE COLOR FOUND IN OUTLET REAR VIEW BACK PANEL WHITE 120V HOT LEG GREEN 120V HOT LEG GREEN YELLOW STRIPE GRO...
Page 16: ...ver Reassemble and tighten roller If larger roller is needed contact Everlast 5 Thread straightened wire over grooves in lower drive roll fully through until it begins to start threading into the gun...
Page 17: ...performance that is similar to or identical to the unit he she is accustomed to using as well The arc pitch will change as the wave form is adjusted go ing from a pitched whine to a frying sizzle All...
Page 18: ...an overcurrent over voltage or under voltage condition has occurred the L E D will light Allow the unit to cool while running until the light goes off or for 10 minutes before resetting the welder If...
Page 19: ...ball up trying to feed if too much re sistance is met Too little tension will result in wire slipping and fast wear on the drive com ponents Note that while welding aluminum the tension is absolutely...
Page 20: ...added for detail and explanation of assembly 7 8 9 10 1 2 3 4 5 6 NO Parts Qty NO Parts Qty 1 Wire feed motor 1 10 Locking thumb screw 1 2 Key 1 11 Tensioning Spring 1 3 Feed roller 1 12 Reel Retaini...
Page 21: ...de Wear eye protection 3 Blow the wire feed mechanism and reel housing out with dry compressed air 4 Reassemble components Tighten the contact tip and contact tip s adapter to spanner tightness The li...
Page 22: ...1 6 Collet Holder 1 7 Ceramic Cup 5 6 or 7 1 8 Tungsten customer supplied 0 9 Torch Cable 1 10 Torch Handle Blue ergo handle std not pictured 1 11 Torch Switch Built into ergo handle separate on stra...
Page 23: ...re will not jam or birds nest while feeding 4 Select the filler wire type Fe Steel Al Aluminum Ss Stainless Steel MTS 200S 5 Select 2T or 4T function 2T is simply press and hold the torch trigger to s...
Page 24: ...T or 2T mode with the selector button 4 If using 4T mode select down slope time by rotating the knob to increase decrease default time 5 Adjust amps with amp control knob 6 Start arc as depicted above...
Page 25: ...justment is available 5 Use the arc force control to select the desired arc characteristics creating the desired arc characteristic and amp response needed to maintain the arc Cellulose electrodes wil...
Page 26: ...on rollers Increase tension The drive roller doesn t fit the diameter of weld wire Change roller or wire size to match Wire Spool is damaged Change out wire spool Gun liner is jammed Repair or change...
Page 27: ...27 APPENDIX A MAIN UNIT SCHEMATIC 4 3 2 1 D C B ZBYQ OC1 OC2 QD2 QD1 AC 1 AC 3 2 4 GDN AC1 AC2 24V OUT OUT Switch Power Supply Fan GAS NTC Motor PCB Control PCB...
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