Everlast Cyclone 200E, Operator'S Manual

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11
Specifications
Product Specifications
Construction Type Inverter (IGBT based, Digital Control)
Input Voltage 120/240V(± 10%) 50/60 Hz
Phase 1 Phase 50/60Hz
I1MAX Current Rating (Inrush Amps) 120V @ 28.7A 240v @ 28.2A
I1EFF Current Rating (Rated Amps) 120V @ 15A 240V @ 15A
OCV 70V
Processes GMAW/FCAW (FCAW requires purchase of
optional drive rolls)
MIG Duty Cycle (Rated at 40
°
C @ Max Output) *
120V: 25% @ 115A/19.8V, 60% @ 75A/17.8V
240V: 25% @ 180A/23V, 60% @120A/20V
MIG Output Range 120: 13 - 20V/30 - 115A
240V: 13 - 23V/30 - 180A (200 Max)
Pre Flow / Post Flow Gas Time Auto Controlled
Burn Back Control Auto
MIG Inductance Fixed
Wire Spool Size 4” or 8” (2 - 12 lbs typically)
Wire Diameter Stock Drive Rolls .023” - .030” (.6mm – .9 mm)
Maximum Wire Diameter with Optional Drive Roll** .035” Solid Wire,.045 ” Flux - Cored/Aluminum
Wire Feed Speed No Load: 50 - 425 IPM.
Recommended Spool Gun SM100N
PowerSet Metal/Gas Combinations Steel/100% CO2, Steel/ 75/25% Ar/CO2, Flux
Core (Gasless, Self shielded)
MIG Gun Type/Length/ Connector Type 15 Series, 9.5 ft. (3m)
Work Clamp with Cable Length 5 ft (1.5m) DINSE 25 (3/8 nom. dia.)
250A Stick Electrode Holder Length 9.5 ft (3m) DINSE 35/50 (1/2” nom. dia.)
Power Cable Length 6.5 ft (2m)
Power Plug Type for 240V NEMA 6 - 50P (North American Standard)
Power Adapter Plug 240V to 120V NEMA 6 - 50P to NEMA 15 - 50P
Cooling Type Full Time Fan
Dimensions (Approximate with handles installed) 12.5” H X 8.5” W X 17.5” L
Weight (Bare Unit) 26.5 lbs.
Ingress Protection Rating IP21S
*Duty Cycle
Duty Cycle is simply the amount of time out of a 10
minute period in which the unit can operate. For
example, if this unit has a duty cycle of 25%, that
means that the unit can be operated for 2.5 minutes
out of 10 minutes. This may be continuously, or
intermittently during the 10 minute period of time.
This rating standard (United States) is based on a
maximum ambient temperature of 40 C. Operating
above this point, or at lower temperatures with high
humidity may reduce the duty cycle rating. Of
course, the duty cycle may increase somewhat as
ambient temperature drops. Regardless, this unit
’ s
duty cycle is not controlled by a timer. Rather, this
unit is equipped with a heat sensor located on a heat
sink near the critical power components of the weld-
er. If the operating temperature of the unit is ex-
ceeded, welding output will stop and an over
-
temperature warning light/error code will be dis-
played on the panel. If a duty cycle event is regis-
tered, do not turn the unit off! Allow the welder to
continue to run at idle for at least 10
- 15 minutes
until the temperature has fallen enough to reset the
sensor and over
- temperature warning light . Even if
the unit resets, allow the unit to cool for a full 15
minutes, or the duty cycle will be more quickly
triggered since the unit resets just below the heat
threshold. The fan(s) must continue to run for a full
15 minutes to cool the unit properly after the duty
cycle shut down has occurred.
After 15 minutes of
cooling, you may switch the unit off if you are fin-
ished welding. If the unit does not automatically
reset after 15 minutes, turn the unit off. Wait for 15
seconds before turning the machine back on. If the
unit does not reset, contact technical support for
further advice and assistance. As a best practice,
when you have completed welding and have been
welding continuously for extended periods of time,
keep your unit on for 10 additional minutes without
welding to allow it to cool.
The intentional and/or repeated triggering of the
duty cycle protection feature on this unit will shorten
the lifespan of the unit
’ s electronics and can weaken
internal components. The effect of overheating your
unit repeatedly takes a cumulative toll on the unit.
Breaker Sizing and Wiring Requirements
Before installation of this unit in any facility, always consult a licensed local electrician familiar with the requirements of properly wiring a welder into the electrical supply.
Refer to the National Electric Code (NEC) and local codes. If needed, refer the electrician to Article 630 of the NEC during consultation to determine proper application
and wiring needs. Use the I1MAX and the I1EFF ratings listed above to determine the proper breaker and conductor (wire) sizing required. Everlast welders are designed
around use in industrial wiring applications and are intended to be used with modern electrical systems. Household wiring may need to be upgraded before this welder
may be installed. Additional HF protection and isolation may be needed if this welder interferes with the operation of electrical/electronic equipment. WARNING! Do not
modify welder wiring. This unit meets the standards for conductor sizing on the power cable and takes into account power cable length, duty cycle and rated current.
**May require a liner change or different gun, or special consumables.