Everlast CYCLONE 140E Operator'S Manual Download

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Operator

’

s Manual

Publish Date: March 2021

EVCY140E2021 Rev. 1

USA/North America

©Everlast Power Equipment

GMAW

FCAW

120V

1 Phase

Welders, Plasma Cutters, Multi

Process

Safety, Setup and General Use Guide

FUNCTION: 140A MIG Welder with PowerSet Mode

PURCHASE DATE:

WELDER SERIAL NUMBER:

OPTIONAL ACCESSORY SERIAL NUMBER:

MIG

Flux

Cored

Spool

Gun

Summary of Contents for CYCLONE 140E

Page 1: ...th America Everlast Power Equipment GMAW FCAW 120V 1 Phase Welders Plasma Cutters Multi Process Safety Setup and General Use Guide FUNCTION 140A MIG Welder with PowerSet Mode PURCHASE DATE WELDER SERI...

Page 2: ...DYING TO WELD POLARITY AND PANEL CONNECTIONS 17 WIRE SPOOL INSTALLATION 18 DRIVE ROLL INFORMATION HOW TO FEED THE WIRE THROUGH THE MIG GUN 19 TENSIONING AND TRIMMING THE WIRE 20 COMPONENT IDENTIFICATI...

Page 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Page 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Page 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Page 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Page 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding poses shock and electrocution risks Keep this welding e...

Page 8: ...ipment in the area being welded The heating of this cleaner and its residue will create highly toxic phosgene gas Small amounts of this vapor are harmful and can lead to organ failure and death If deg...

Page 9: ...inimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Page 10: ...sine wave or square wave generators and inverters converters UPS that do not produce sine wave output is prohibited and doing so will also void the warranty Use only with generators inverters convert...

Page 11: ...el If a duty cycle event is regis tered do not turn the unit off Allow the welder to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and...

Page 12: ...r to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and over temperature warning light Even if the unit resets allow the unit to cool fo...

Page 13: ...l not be accepted unless Everlast is contacted and informed of such delay and reason for such a required delay ie Overseas in deployment CHECK FOR GAS LEAKS Be sure to check for gas leaks before attem...

Page 14: ...ntered around wiring an outlet for service with a welding machine The National Electric Code under Article 630 has developed specific regulations for wiring electrical service for welding equipment Th...

Page 15: ...t connection The residue and debris may get into the gas solenoid Install the cylinder on the cart or chain it to the wall closest to the welder Do not overtighten If leaks persist remove regulator fr...

Page 16: ...ave some hidden porosity in your welds creating weak welds Always change the cylinder out when gas levels reach 75 psi NOTICE If you are planning on welding during holidays or during week ends always...

Page 17: ...Pull the trigger to check that the drive mechanism is turning If it does not turn check the MIG gun connection once again If the drive wheel fails to rotate contact technical support for further assis...

Page 18: ...e installed so that the wire unwraps and feeds from the bottom of the spool It should never be installed so the wire comes over the top When installed properly the spool will turn counter clock wise S...

Page 19: ...ng make sure that the square locating key is not dismounted If the key falls out replace it before replacing the drive roll Guiding the Wire Through the Feeder and Gun Once the wire spool has been ins...

Page 20: ...llow the process below and refer to the following illustration Turn the unit on and pull the trigger so that the wire extends approximately 1 beyond the gas nozzle Find a small block of wood such as a...

Page 21: ...8 approximate dia This cable and DINSE connector is used to select the polarity of the wire feeder This connects internally to the wire feeder to supply power to the torch The unit will not weld witho...

Page 22: ...ets Other markets may use a hose barb connection 3 Fan location Periodically check for proper fan function and cleanliness 4 HF Ground Service Bolt For use in a combined effort to mitigate any electri...

Page 23: ...num in manual mode when spool gun is selected or for stainless if it is to be used 3 Parameter Input Selection Buttons These buttons are used to select the parameters for the PowerSet mode The left bu...

Page 24: ...g without causing harm to the machine Using Manual Mode To use the mode 1 Choose the Gas Type Mode i e MIG25 MIG 100 or Flux Cored This is important You will always need to select this whether you int...

Page 25: ...imited range Don t worry about not being able to fine tune the units setting enough The limited range accommodates plen ty of adjustment but it is designed to help prevent you from making a completely...

Page 26: ...in Pow erSet mode that may cause poor weld results or unusable weld settings If you do not find satisfactory results in PowerSet mode use manual mode Why Are Some Choices Blocked in PowerSet Mode You...

Page 27: ...16 Gauge 195 215 IPM 205 IPM 16 2 18 2 V 17 2 V MIG C100 030 14 Gauge 210 230 IPM 220 IPM 17 0 19 0 V 18 0 V MIG C100 030 1 8 250 270 IPM 260 IPM 18 0 20 0 V 19 0 V MIG C100 035 18 Gauge 153 173 IPM...

Page 28: ...con should be heard The actual frying sound can vary somewhat and may have somewhat of a higher pitch whine to it If these sounds are present look at the arc to see if it is steady and producing low...

Page 29: ...of a cursive e motion are best to begin with Other weave patterns can be used of course C s V S U s Trian gles and many more weave patterns can be used depending upon the application Weaves are employ...

Page 30: ...oduced Joint Preparation DOUBLE J GROOVE V GROOVE 60 80 DOUBLE V GROOVE DOUBLE U GROOVE U GROOVE BEVEL GROOVE DOUBLE BEVEL GROOVE J GROOVE What Are the Different Kinds of Welds Besides a butt joint Fl...

Page 31: ...a near vertical position A variance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This bala...

Page 32: ...correct length and size Internal unit fault or low input voltage Possible issue running on generator with dirty power Identify cause plug directly into the receptacle Cycle the switch one time If the...

Page 33: ...or Check for kinks in tubing Increase post flow time Reduce stick out to less than 1 4 Increase gas nozzle size Clean metal thoroughly with approved metal cleaner or use acetone and a rag to clean met...

Page 34: ...34...

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