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To prevent fi re or explosion hazard:
 

• 

DO NOT smoke or permit ignition sources in the area while conducting a leak test.

 

• 

Perform test OUTDOORS in a well ventilated area that is protected from the wind.

 

• 

Never perform a leak test with a match or open fl ame.

 

• 

Never perform a leak test while the grill is in use or while grill is still hot.

DANGER

WHEN TO PERFORM A LEAK TEST:

• 

After assembling your grill and before lighting for the fi rst time, even if purchased fully assembled.

• 

Every time the LP gas cylinder is refi lled, exchanged or if any of the gas components are disconnected or 
replaced.

• 

Any time your grill has been moved.

• 

At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

CAUTION:  Strong odors, colds, sinus congestion, etc. may prevent the detection of propane by smell. 

Use caution and common sense when testing for leaks.

 Note: 

 

The leak test must be performed in an area that has adequate lighting in order to see if bubbles are 
developing and not in a windy or noisy area so larger leaks can be detected by smell or sound.

1.  Create a mixture of 50% water and 50% liquid dishwashing soap.
2.  Open the lid.
3.  Ensure all control knobs are set to the “OFF” position.
4.  Turn on the gas at the cylinder valve. Turn the cylinder valve knob 

counter-clockwise to full open. If you hear a rushing sound or smell gas, 
turn the gas off. Tighten any leaking connections. If leak is detected at 
connection nut and tightening does not stop leak, reinspect propane tank 
rubber seal.

5.  Apply the soapy water mixture to the following: 

 

 

 

 

 

Supply tank (cylinder) weld.

 

 

Connection nut to tank valve.

 

 

 Back side of connection nut to brass nipple.

 

 

Brass nipple connection into regulator. 

 

 

 Regulator connections to gas supply hoses.

 

 

 Gas supply hose connection to side burner valve assembly.

 

 

Side burner valve stem cap.

 

 

Hose connection to gas manifold.

 

 

The full length of gas supply hose.

 

  

Tank valve to cylinder.

6.  Check each place listed (A–J) for growing bubbles, which indicates a 

leak. Large leaks may not be detected by bubbles but should produce a 
rushing sound or gas smell.

7.  Turn off gas supply at cylinder valve.
8.  Turn on control knobs to release gas pressure in hose.
9.  Turn control knobs to “OFF” position.
10.  Tighten any leaking connections. If leak is detected at connection nut and 

tightening does not stop leak, reinspect propane tank rubber seal. (see 
page 6)

11.  Repeat soapy water test until no leaks are detected. 
12.  Turn off gas supply at cylinder valve until you are ready to use your grill.
13.  Wash off soapy residue with cold water and towel dry.
14.  Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

WARNING:

 

DO NOT

 use the grill if leaks cannot be stopped. Contact a 

qualifi ed gas appliance repair service.

8

A
B

C
D

E

F

G

H

I

J

Watch For Bub bles

Right Side

Left Side

G

I

H

I

J

E

D

C

B

A

F

Summary of Contents for GAS7540BS

Page 1: ...IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE NOTICE TO INSTALLER LEAVE THESE...

Page 2: ...Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or...

Page 3: ...ed will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAU...

Page 4: ...ulator assembly and inspect for damage before use Never cook on the grill without the grease cup tray in position Keep any electrical supply cords away from water or heated surfaces DO NOT use water o...

Page 5: ...r grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive...

Page 6: ...er has similar dimensions of the top and bottom rings The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either National Fuel Gas...

Page 7: ...tation LP GAS CYLINDER TANK RUBBER SEAL INSPECTION Good Rubber Seal Damaged Rubber Seal HOSE REGULATOR SPECIFICATIONS AND INSTALLATION DO NOT attempt to connect grill as purchased for LP propane gas t...

Page 8: ...e used 6 Remove the protective plastic cap from the cylinder valve 7 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during us...

Page 9: ...hear a rushing sound or smell gas turn the gas off Tighten any leaking connections If leak is detected at connection nut and tightening does not stop leak reinspect propane tank rubber seal 5 Apply th...

Page 10: ...vice at 1 855 735 9922 Leak check all gas connections hose and propane tank See section on Leak Testing Ensure that all electrical supply cords are properly grounded Keep any electrical supply cord an...

Page 11: ...n 3 Push and hold down side burner control knob and SLOWLY 2 to 3 seconds turn to HIGH You should hear the igniter click Note Step 3 may need to be repeated 2 3 times to light side burner 4 If ignitio...

Page 12: ...den flare ups may occur Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in your grill If this...

Page 13: ...otection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong re...

Page 14: ...e use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Car wax may help protect the exterior finish of your gr...

Page 15: ...and heat distribution plates 3 Remove hitch pin from each burner 4 Carefully lift each burner up and away from valve openings 5 Use a narrow bottle brush or a stiff wire bent into a small hook to run...

Page 16: ...to the burners and could result in a burner tube fire or fire beneath the grill See Burner Assembly Maintenance under Proper Care and Maintenance If storing the grill outdoors cover the grill with a g...

Page 17: ...ted Reconnect wire or replace electrode wire assembly Wire is shorting sparking between ignitor and electrode Replace ignitor wire electrode assembly Bad ignitor Replace ignitor Grill does not get hot...

Page 18: ...d Maintenance instructions GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat uncooked poultry or seafood When using...

Page 19: ...Panel 1 Right Side Cart Panel 1 Side Burner Cooking Grate 1 Grease Tray 2 Wheels 1 Cart Propane Tank Bracket 1 Left Front Foot 1 Left Rear Foot 2 Wheel Pin with Cotter Pin PARTS LIST 1 Grill Body Asse...

Page 20: ...19 6 8 7 10 9 12 13 11 16 14 15 19 20 17 18...

Page 21: ...20 1 2 3...

Page 22: ...21 4 5...

Page 23: ...22 6 7...

Page 24: ...23 8 9 a b c REMOVE SCREW REINSTALL SCREW AFTER SIDE TABLE HAS BEEN INSTALLED...

Page 25: ...24 10 a b REMOVE SCREW REINSTALL SCREW AFTER SIDE TABLE HAS BEEN INSTALLED c...

Page 26: ...h holes in front panel Place burner venturi over valve nozzle Rotate valve to lock in place then tighten bolts Install side burner knob Note Tighten wing nut Burner Grate Side Burner Control Knob Keyh...

Page 27: ...26 15 13 14 Side Burner Venturi Pre attached Wire Side Burner Valve Side Burner Venturi Pre attached Wire Side Burner Valve...

Page 28: ...of grill body assembly directly above burners Place cooking grates on support ribs directly above heat distribution plates Place warming rack in holes so that it sits above the cooking grills 16 17 18...

Page 29: ...28 Even Embers GAS7540BS...

Page 30: ...e we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Even Embers 5 Burner Gas Grill under the terms of this warranty please call Customer Service...

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