Evco EV3 CHIL Installer Manual Download Page 2

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EVCO S.p.A.

EV3 CHIL & EVD CHIL | Installer manual ver. 1.2 | Code 1443DCHILE124

page 2 of 46

Important

Read this manual carefully before installation and before using

the devices and take all the prescribed precautions. Keep this

manual with the devices for future consultation.

Only use the devices in the ways described in this manual. Do

not use these devices as safety devices.

Disposal

The devices must be disposed of according to local regulations

governing the collection of electrical and electronic waste.

Summary of Contents for EV3 CHIL

Page 1: ...EVCO S p A EV3 CHIL EVD CHIL Installer manual ver 1 2 Code 1443DCHILE124 page 1 of 46 EV3 CHIL EVD CHIL Controllers for single circuit chillers Installer Manual ENGLISH Code 1443DCHILE124 ...

Page 2: ...ore using the devices and take all the prescribed precautions Keep this manual with the devices for future consultation Only use the devices in the ways described in this manual Do not use these devices as safety devices Disposal The devices must be disposed of according to local regulations governing the collection of electrical and electronic waste ...

Page 3: ...esistor to the RS 485 MODBUS slave port 19 4 4 Example of electrical connection 20 4 4 1 Example of EV3 CHIL electrical connection 20 4 4 2 Example of EVD CHIL electrical connection 21 4 5 Precautions for electrical connection 22 5 DESCRIPTION OF USER INTERFACE 23 5 1 Key functions 23 5 2 Display 23 5 3 Signals 24 5 4 Menu 26 5 4 1 Access levels 26 5 4 2 Menu list 26 6 LIST OF PARAMETERS 27 6 1 In...

Page 4: ...al point and function icons and four touch keys It guarantees IP65 protection for easy cleaning EVD CHIL is available in standard 4 module DIN format in a blind version that can be connected to a remote user interface EV3K01 if required These controllers are capable of running compressors and fans of both the on off and modulating types EV3 CHIL is available with a 12VAC power supply while EVD CHI...

Page 5: ...ACT VERSION SPLIT VERSION Models available EV3 CHIL EVD CHIL EV3K01 Purchasing codes EV3904LM2 EV3906LM2GF EVD904BM9 EV3K01XOCT Version Blind Built in LED 4 4 digit custom display Connections Micro Fit connectors Edge connectors Plug in screw terminal blocks Power supply 12VAC not insulated 12VAC DC not insulated 115 230VAC insulated Analogue inputs NTC 3 3 3 NTC 4 20 mA 1 1 1 Digital inputs Dry c...

Page 6: ...ST 1 Digital outputs triac A res 250 VAC 200mA 1 2A 1 Digital outputs open collector 12VDC max 40mA 1 Communications ports Powered INTRABUS Other features Alarm buzzer Notes Optional extras None Clock not available for model EV3K01 RS 485 MODBUS slave port not available for model EV3K01 To run 2 compressors models EV3906LM2GF and EVD904BM9 must be used The purchasing codes for EV3 CHIL and EVD CHI...

Page 7: ...et key 6 Micro switch for the termination of the RS 485 MODBUS line 7 Seal 8 Edge connector joint for the digital output cabling with electro mechanical relay for future reference the digital outputs DO1 DO4 9 Male Micro Fit connector for cabling for the power supply analogue inputs digital inputs analogue outputs and the INTRABUS powered port 10 If fitted plug in screw terminal block for the RS 4...

Page 8: ...he digital output OC1 2 Micro switch for the termination of the RS 485 MODBUS port 3 If fitted plug in screw terminal block for the RS 485 MODBUS port cabling 4 Plug in screw terminal block for cabling for the powered INTRABUS port 5 Plug in screw terminal block for cabling for the digital outputs with electro mechanical relay for future reference the digital outputs DO1 and DO2 6 Plug in screw te...

Page 9: ...e row LED display with decimal point and function icons 2 On Off key subsequently also called the On Stand by key 3 Decrease key subsequently also called the Down key 4 Increase key subsequently also called the Up key 5 Setting key subsequently also called the Set key 6 Seal 7 Male female plug in screw terminal block for cabling for the power supply and the powered INTRABUS port 8 Not used For mor...

Page 10: ...he measurements of EV3 CHIL measurements are expressed in mm inches To be installed on a panel with snap in brackets provided The thickness of the panel on which EV3 CHIL is to be installed must be between 0 8 and 2 0mm 0 031 and 0 078 in 3 2 Measurements and installation of EVD CHIL The picture below shows the measurements of EVD CHIL 4 DIN modules measurements are expressed in mm inches ...

Page 11: ...35 0 x 15 0mm 1 377 x 0 590 in in a control panel The pictures below show how to install the EVD CHIL 1 2 To remove the EVD CHIL first remove any plug in screw terminal blocks fitted in the lower part then using a screwdriver loosen the DIN rail clip as shown in the pictures below 3 4 To re install the EVD CHIL first press the DIN rail clip fully in ...

Page 12: ...Ensure that the working conditions for the devices operating temperatures humidity etc are within the set limits See the section TECHNICAL SPECIFICATIONS Do not install the devices close to heat sources heating elements hot air ducts etc equipment with a strong magnetic field large diffusers etc in places subject to direct sunlight rain damp excessive dust mechanical vibrations or shocks In compli...

Page 13: ...essor discharge temperature NTC DIGITAL INPUTS EV3904LM2 EV3906LM2GF EVD904BM9 IN5 System flow switch NC IN10 EVD IN6 EV3 On Off IN9 EVD IN7 EV3 Fan thermal protection IN8 Compressor 1 thermal protection NC IN7 EVD IN9 EV3 Maximum pressure switch NC IN6 EVD IN10 EV3 Minimum pressure switch NC ANALOGUE OUTPUTS EV3904LM2 EV3906LM2GF EVD904BM9 AO1 Compressor 1 0 10V phase cutting PWM AO2 Fan 0 10V ph...

Page 14: ...TION 1 Electro mechanical relay digital outputs DO1 DO4 max 6A common 2 Electro mechanical relay digital output DO4 2A SPST normally open 3 Electro mechanical relay digital output DO3 2A SPST normally open 4 Electro mechanical relay digital output DO2 2A SPST normally open 5 Electro mechanical relay digital output DO1 2A SPST normally open Connector 2 PART DESCRIPTION 1 Dry contact digital input I...

Page 15: ...14 INTRABUS port powered up signal 15 Power supply to analogue inputs 4 20 mA 12 VDC max 40 mA 16 Reference GND for analogue inputs digital inputs analogue outputs and powered INTRABUS port 17 EV3 CHIL power supply 12VAC not insulated 18 EV3 CHIL power supply 12VAC not insulated Connector 3 if installed PART DESCRIPTION 1 RS 485 MODBUS port 2 RS 485 MODBUS port 3 RS 485 MODBUS port reference GND N...

Page 16: ...elay digital output DO2 3A SPST normally open 3 Electro mechanical relay digital outputs DO1 and DO2 max 6A common Connector 2 PART DESCRIPTION 1 Electro mechanical relay digital output DO3 12A SPST normally open 2 Electro mechanical relay digital output DO3 and D04 common 3 Electro mechanical relay digital output DO3 and D04 common 4 Electro mechanical relay digital output DO4 8A SPDT normally op...

Page 17: ...ut IN10 6 Analogue input IN2 NTC 7 Dry contact digital input IN9 8 Analogue input IN3 NTC 9 Dry contact digital input IN8 10 Analogue input IN4 NTC 11 Dry contact digital input IN7 12 Digital input IN5 13 Reference GND for analogue inputs digital inputs and analogue outputs 14 Dry contact digital input IN6 15 Reference GND for analogue inputs digital inputs and analogue outputs 16 power supply for...

Page 18: ...wer supply and powered INTRABUS port 2 INTRABUS port powered up signal 3 EV3K01 power supply 4 2 3 Description of EV3K01 connectors The picture below shows the layout of the EV3K01 connectors The table below describes the EV3K01 connectors Connector 1 PART DESCRIPTION 1 EV3K01 12 VAC DC power supply if EV3K01 is fed by DC power connect the positive pole 2 Not used 3 INTRABUS port powered up signal...

Page 19: ...s on the signal transmitted along the cables connecting the devices to a RS 485 network it is necessary to terminate the line ONLY at the first and last element in the network To terminate the line it will be sufficient to place EV3 CHIL micro switch 1 in position ON Do not touch micro switch 2 When using EVD CHIL place micro switch 1 in position ON ...

Page 20: ...4 Example of electrical connection 4 4 1 Example of EV3 CHIL electrical connection The picture below shows an example of the EV3 CHIL electrical connection If using triac digital outputs we recommend connecting a noise filter The heat sink might reach very high temperatures do not touch it ...

Page 21: ...O S p A EV3 CHIL EVD CHIL Installer manual ver 1 2 Code 1443DCHILE124 page 21 of 46 4 4 2 Example of EVD CHIL electrical connection The picture below shows an example of the EVD CHIL electrical connection ...

Page 22: ...ces from the power supply before doing any type of maintenance The devices must be fed by power of the same phase as that feeding any module with a phase cutting command signal If using triac digital outputs we recommend connecting a noise filter The heat sink might reach very high temperatures do not touch it Connect the devices to an RS 485 network using a screened cable with twisted pair for th...

Page 23: ... A pressure on the On stand by will switch on switch off the device When the device is switched on with the key it is possible to switch it remotely to Stand By mode by operating on the dedicated digital input through a switch The user interface has two display modes Initial display mode The upper row shows the input water temperature while the lower row shows the output water temperature or any a...

Page 24: ...FF if the pump is switched off GREEN Condenser fan LED ON if the fan is switched on OFF if the fan is switched off AMBER LED for the unit of measurement of the value shown on the lower display when the probe is configured for temperature AMBER LED for the unit of measurement of the value shown on the lower display when the probe is configured for pressure AMBER Run LED RED Alarm LED ON if an alarm...

Page 25: ...below shows the meaning of the LED signals of EVD CHIL LED COLORE SIGNIFICATO ON GREEN Power supply LED ON if the controller is powered OFF if the controller is not powered RUN GREEN RUN LED ON if the controller is switched on OFF if the controller is switched off RED Alarm LED ON if an alarm is underway OFF if no alarm is underway IB AMBER INTRABUS LED BLINK if an INTRABUS communication is underw...

Page 26: ...s triac open collector do Shows the status of the outputs configured as digital outputs PAr Shows and allows the device parameters to be altered The parameters are grouped according to their function identified on the display by a label Each parameter has an alphabetic code followed by two numbers as shown in the table below GROUP IDENTIFICATION LABEL PARAMETER CODE Configuration ConF CF Compresso...

Page 27: ...0 0 CooL 90 0 C Maximum set point value S CF04 4 0 50 0 CooL C Minimum set point value S CF06 0 0 1 Controller LED meaning 0 cooling ON 1 cooling ON S CF07 1 0 1 Enable clock 0 No 1 Yes S CF08 1 1 200 MODBUS serial address S CF09 1 127 127 Servicer password M CF10 2 127 127 Manufacturer password M CF11 0 0 1 Compressor parcelling number M CF12 1 1 2 Number of compressors M CF17 0 0 2 IN1 input con...

Page 28: ...n 0 Disabled 1 Not used 2 Not used 3 Not used 4 Modulating compressor in this case the second compressor cannot be used M CF51 0 0 1 RUN Logo 0 Off 1 On MENU PARAM DEFAULT MIN MAX U M ALARMS M AL01 3 0 255 Number of alarms in an hour for low pressure after which the alarm switches from automatic to manual re arm M AL02 40 0 255 s Low pressure alarm bypass time M AL05 40 0 50 0 80 0 C Bar High pres...

Page 29: ...nimum time M CP05 20 10 CP06 Hz Minimum modulating compressor value M CP06 100 CP05 255 Hz Maximum modulating compressor value M CP08 0 0 0 0 25 5 C Cut off hysteresis for modulating compressor adjustment CooL For ON OFF adjustment set to 0 M CP09 0 0 255 Hz Set point for refreshing the modulating compressor oil M CP10 0 0 255 min Delay for refreshing the modulating compressor oil MENU PARAM DEFAU...

Page 30: ...0 0 C Bar Maximum fan speed set point M Fn13 30 0 255 s Pre ventilation time MENU PARAM DEFAULT MIN MAX U M PUMP M PM01 20 0 255 s Compressor switch on delay from pump switch on M PM02 10 0 255 s Pump switch off delay from compressor switch off M PM03 1 0 1 Pump ON mode at request 0 disabled pump on constantly 1 enabled S PM04 4 0 127 127 C Antifreeze set point for activating pump S PM05 2 0 0 0 2...

Page 31: ... water probe The compressor is run on the ba e compressor the one featuring less working hours will be ated first it is necessary to connect it to analogue output AO1 in whic DO4 provides the enable signal to the modulating compressor or control signal parameter CP08 must be other than 0 me between the compressor switch off and its successive swi successive switch ons that is to say the maximum nu...

Page 32: ... compressor will EV3 CHIL EVD CHIL Installer manu page 32 of 46 parameter CP08 must be set at 0 ON OFF adjustment CF11 1 Cf12 0 Compressor is connected to output DO hout parcelling CF11 2 Cf12 0 Compressor 1 is 2 is connected to output Compressor 2 11 1 Cf12 1 Compressor step 1 is connected to outpu ompressor 2 ower that the CP09 parameter for a period longer than the CP remain at the maximum powe...

Page 33: ... of 46 p can be set using parameter Pm03 the pump may be alw to the functioning of the compressor fter a delay of PM02 from when the compressor is switched o from the remote controller It will switch off immediately if a manual re arm with the flow alarm active in automatic re a two modes n ON mode if PM03 0 d on at the request of the heat regulator if PM03 1 The c pump switch on and the pump is s...

Page 34: ... OFF adjustmen EV3 CHIL EVD CHIL Installer manu page 34 of 46 l ts to the fan that can either be a proportional or ON OFF type digital output Enable fan d it should be connected to analogue outlet Fan If an enab ed to digital output Enable fan an be set through parameter Fn01 only when the fan output e compressor Fn03 1 or at the request of the compresso me equal to Fn06 from switch on of a compre...

Page 35: ...tch is re armed The alarm activates with a delay of Al102 from when the compressor is switched on Main results The compressors and fan are switched off AtC1 Compressor thermal alarm The alarm is activated if the input configured as compressor thermal alarm is active It deactivates if the input is inactive Main results The compressor 1 switches off AdS1 Compressor 1 discharge alarm The alarm is act...

Page 36: ... the number of alarm events in an hour exceeds AL07 Main results All functions switched off AHtr High temperature alarm This alarm is activated when the input water temperature exceeds Al15 for a period longer than Al16 It is deactivated when the temperature is lower than Al15 Al13 Main results Compressors switch off EA01 EA02 EA03 EA04 Probe alarms The alarm is activated in the following situatio...

Page 37: ...This interface makes it possible to connect EV3 CHIL and EVD CHIL to the set up software Parameters Manager 9 2 0025100010 drip protector 9 2 1 Initial information This drip protector shields EV3 CHIL and EV3K01 from damp 9 3 CJAV connection kit 9 3 1 Initial information These kits make it possible to cable EV3 CHIL and EVD CHIL CONTROLLER PURCHASING CODE EV3 CHIL CJAV37 EVD CHIL CJAV38 ...

Page 38: ...g Category of heat and fire resistance EV3 CHIL D EVD CHIL EV3K01 Measurements EV3 CHIL 75 0 x 33 0 x 59 0mm 2 952 x 1 299 x 2 322 in L x H x D EVD CHIL 71 0 x 110 0 x 60 0mm 2 795 x 4 330 x 2 362 in L x H x D 4 DIN modules EV3K01 75 0 x 33 0 x 39 5mm 2 952 x 1 299 x 1 555 in L x H x D Mounting methods for the control device EV3 CHIL To be fitted to a panel snap in brackets provided EVD CHIL On a ...

Page 39: ... by EVD CHIL 3m 9 8ft for independent power supply Analogue inputs 10m 32 8ft Power supply for transducer analogue inputs 4 20mA 10m 32 8ft Digital inputs 10m 32 8ft Analogue outputs 0 10V 10m 32 8ft Phase cutting analogue outputs 10m 32 8 ft PWM analogue outputs 1m 3 28ft Electro mechanical relay digital outputs 10m 32 8ft Triac digital outputs 10m 32 8ft Open collector digital outputs 10m 32 8ft...

Page 40: ...IL EV3K01 Environmental compliance EV3 CHIL RoHS 2011 65 EC WEEE 2012 19 EU REACH EC Regulation 1907 2006 EVD CHIL EV3K01 EMC compliance EV3 CHIL EN 60730 1 IEC 60730 1 EVD CHIL EV3K01 Power supply EV3 CHIL 12VAC 15 50 60 Hz 3 Hz max 6VA not insulated supplied by a class 2 circuit Protect the power supply with a 1 A T 250V fuse EVD CHIL 115 230VAC 10 15 50 60 Hz 3 Hz max 6VA insulated Protect the ...

Page 41: ...y the power supply of the device Drift 60s month at 25 C 77 F EVD CHIL EV3K01 Not available Analogue inputs EV3 CHIL 4 inputs 3 for NTC probes 1 can be set up using the configuration parameter for NTC 4 20mA probes or transducers EVD CHIL EV3K01 None NTC analogue inputs 10 KΩ 25 C 77 F Sensor type ß3435 Measurement field from 50 to 150 C from 58 to 248 F Resolution 0 1 C Accuracy 0 5 C from 20 to ...

Page 42: ...ng analogue outputs Output 10VDC max 10mA Protection none PWM analogue outputs Output 10VDC max 10mA Frequency 10 2KHz Duty 5 95 Protection none Digital outputs EV3 CHIL Up to 6 outputs 4 with SPST electro mechanical relay 2A res 250 VAC 1 with triac 200mA res 250VAC at 25 C 77 F 1 with triac 2A res 250VAC at 25 C 77 F EVD CHIL Up to 5 outputs 2 with SPST electro mechanical relay 3A res 250VAC 1 w...

Page 43: ...CHIL C EVD CHIL EV3K01 not applicable Displays EV3 CHIL Custom 4 4 digit display EVD CHIL Signalling LED EV3K01 Custom 4 4 digit display Communications ports EV3 CHIL Up to 2 ports 1 powered INTRABUS port 1 RS 485 MODBUS slave port EVD CHIL EV3K01 1 powered INTRABUS port Alarm buzzer EV3 CHIL Built in EVD CHIL Not available EV3K01 Built in ...

Page 44: ...__________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _____________________________________________________________________________...

Page 45: ...t is the sole property of EVCO EVCO does not accept any liability for any possible errors it includes The customer manufacturer installer or end user assumes all responsibility for the configuration of the device EVCO may not be held liable for any damage caused by failure to follow the instructions EVCO reserves the right to make any modifications without prejudicing the essential functional and ...

Page 46: ...EVCO S p A EV3 CHIL EVD CHIL Installer manual ver 1 2 Code 1443DCHILE124 page 46 of 46 EVCO S p A Via Feltre 81 32036 Sedico Belluno ITALY Tel 0437 8422 Fax 0437 83648 info evco it www evco it ...

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