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EVBox BusinessLine, Installation And Commissioning Manual

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EVBox BusinessLine Installation And Commissioning Manual Download Page 1

EVBox

BusinessLine

Installation and commissioning

manual Part A

1

Summary of Contents for BusinessLine

Page 1: ...EVBox BusinessLine Installation and commissioning manual Part A 1...

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Page 3: ...EVBox BusinessLine Installation and commissioning manual Part A...

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Page 5: ...ctions 15 4 1 Prepare for installation 15 4 1 1 Tools and material required 15 4 1 2 Plan for installation 15 4 1 3 Choose mounting 16 4 1 4 Power supply requirements 18 4 1 5 Route power supply cable...

Page 6: ...sinessLine with CMP 30 4 3 3 Download EVBox Connect app 30 4 3 4 Commission EVBox BusinessLine 30 5 Operation instructions 32 5 1 Start and stop a charging session 32 5 2 LED indicator ring 32 5 3 Tro...

Page 7: ...al Part A This part contains the instructions Manual Part B This part contains the illustrations for the instructions You must read both parts of the manual All EVBox manuals can be downloaded from ww...

Page 8: ...ve RL 2011 65 EU The relevant declaration of conformity may be obtained from the manufacturer Electrical and electronic appliances including accessories must be disposed of separately from the general...

Page 9: ...quipment for locations with unrestricted access Mounting method Stationary equipment wall mounted or pole mounted Protection against electric shock Class 1 equipment Charging modes Mode 3 1 Introducti...

Page 10: ...witch on the charging station if it is not fully installed or not secure Do not install a charging station that is faulty or has a noticeable issue DANGER Operating the charging station when it indica...

Page 11: ...will not be stepped on tripped over driven over or otherwise subjected to excessive force or damage Where applicable make sure that the charging cable is correctly stowed when it is not in use making...

Page 12: ...he charging station Do not put your fingers into the plug port Do not leave objects inside the plug port CAUTION The use of devices with electro magnetic properties in the vicinity of the charging sta...

Page 13: ...ub station includes the charge card reader LED ring Wi Fi module Bluetooth module cellular modem smart charging module and charging cable socket A Satellite station includes the charge card reader LED...

Page 14: ...or 22 kW depending on installation and set up Socket type Type 2 Number of sockets 1 or 2 Output power per socket 1 phase or 3 phase 230 V 400 V 16 A or 32 A Connection capacity 1 phase or 3 phase 50...

Page 15: ...ccordance with local laws and regulations For a three phase charging station a dedicated four pole three phase plus neutral N circuit breaker is recommended Single phase circuit breakers should not be...

Page 16: ...L 5017 blue 3 3 Controller connections Connection group Description 1 2 pin red External relay 2 2 pin blue kWh meter 3 2 pin black RS485 hub satellite communication 4 4 pin green Inputs Pin 1 Ground...

Page 17: ...lites Cover 1x EVBox BusinessLine cover for a single socket 2x EVBox BusinessLine covers for a double socket Cover label set Information and usage labels to be applied to the cover after installation...

Page 18: ...les data cables and any minor items required for the installation Component Part number EVBox Combipole in the ground 290150 EVBox Combipole floor mount 290305 EVBox Combipole wall mounted for a doubl...

Page 19: ...wrench with 4 mm 5 mm and 6 mm hex sockets inch drive 4 1 2 Plan for installation The following recommendations are a guide to help you plan the installation of the charging station Choose location P...

Page 20: ...cal power supply as well as to the required charging power The correct specification of power supply cable has been routed to the installation area and there is sufficient cable length to strip and co...

Page 21: ...ble socket BusinessLine charging stations can be mounted on an EVBox Combipole mounted on a wall see Optional components on page 14 Wall mounting has the following requirements The wall must be able t...

Page 22: ...ection can result in incompatibility of the installation as well as the risk of electric shock and thus cause damage to the charging station and injury or death Only connect the charging station to a...

Page 23: ...pe A BusinessLine has a 6 mA DC leakage detection internally Note A RCD is only required for a charging station without RCBO Note For a TT or IT electric grid with 230 V from line to line the charging...

Page 24: ...ply cables Use minimum 2 5 mm 2 and maximum 16 mm 2 copper wire depending on the power rating and distance between the meter cabinet and the charging station The voltage drop must not exceed 5 it is a...

Page 25: ...A Yes 2x 32 A 22 kW 2x 3 phase 400 V 32 A No 2x 32 A 4 1 6 Hub Satellite installations A Hub Satellite charging station installation can consist of up to 19 satellite stations connected to a Hub stati...

Page 26: ...harging station For outdoor installations use a UV stabilized network cable Make sure that there is sufficient cable length to strip and connect the cable to the charging station See Connect Smart Cha...

Page 27: ...ach Hub Satellite installation must consist of the same generation of charging stations 4 2 1 Install the station See the corresponding illustrations in manual B 1 If the cover is installed remove the...

Page 28: ...e Combipole i Move the controller back into position on the four bolts j Tighten the four bolts k Connect the connectors to the right side of the controller 3 For a single socket charging station Moun...

Page 29: ...following table Note Use minimum 2 5 mm 2 and maximum 16 mm 2 copper wire depending on the power supply available and the distance from the power supply cabinet Input type RCBO Power cable connection...

Page 30: ...e crimp for optimal fit into the RCBO or terminal blocks 3 For direct connection to a RCBO Connect a power cable directly to a RCBO as follows a Connect the wires of the power cable to the input termi...

Page 31: ...RS485 connection between the hub and satellite or satellite and satellite is already in place Make sure to connect the incoming RS485 cable on one side of the station for a Satellite and the outgoing...

Page 32: ...configuration must be connected from a single power cabinet If a group of charging stations is powered from a different power cabinet then that group stations must be a separate Hub Satellite configu...

Page 33: ...on power to BusinessLine at this time You must first register BusinessLine with the CMP before power is switched on 4 3 Commissioning Commissioning BusinessLine connects it to a Charging Management P...

Page 34: ...red with the CMP before you connect power see Register BusinessLine with CMP on page 30 1 Switch on electrical power to BusinessLine BusinessLine powers up and runs the start up sequence Bluetooth is...

Page 35: ...a single socket For a Hub Satellite installation the maximum charge current sets the maximum output current for the complete Hub Satellite installation c The following settings can also be configured...

Page 36: ...configured to only accept charge cards or key fobs See Commissioning on page 29 You must use the same charge card or key fob that you used to start the charging session 5 2 LED indicator ring LED ring...

Page 37: ...te charging station has become disconnected from the Hub charging station A Satellite charging station has become disconnected from the Hub charging station Check the Hub Satellite RS485 network conne...

Page 38: ...not connected correctly Check that the circuit breaker RCBO is on Check for 230 V on the input terminals of the controller Ensure all wire and plug connections are secure especially on the controller...

Page 39: ...o the installation In a hub satellite installation one or more LED rings constantly flash red Crossed connection in one of the satellite RS485 connections Examine RS485 cabling and connections No conn...

Page 40: ...tal account Use the card again to start the charging If the problem remains contact your operator or service provider for further support Check by user Plug not locked Is the plug pushed far enough in...

Page 41: ...elease Push the plug further into the charging station and hold the card against the card reader again Check by user Switch off the main power supply wait 20 seconds then switch on the main power supp...

Page 42: ...roducts and services presented therein Specifications and performance data contain average values within existing specification tolerances and are subject to change without prior notice Prior to order...

Page 43: ...The Netherlands www evbox com support 6 Appendix EN 39...

Page 44: ...EN 6 Appendix 40...

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Page 46: ...EVBIM_072021 EVBox Manufacturing B V...

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