EVAPCO ATC-DC Series Rigging And Assembly Instructions Download Page 2

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ATC-DC Condenser & eco-ATWB-H Closed Circuit Cooler

Figure 1

- Steel Support (3’, 4’, 8.5’, 10’ and 12’ wide models)

Figure 2

- Steel Support (17’, 20’ and 24’ wide models)

Method of Shipment

The ATC-DC and eco-ATWB-H induced draft coil products are shipped in three sections. These sections consist of the fan section, the
coil section and the basin section.  These sections have mating flanges and will join together in a waterproof joint when sealed and
bolted together as described in the following instructions. Miscellaneous items, such as sealer, self-tapping screws and any other
required materials, are packaged and placed inside the pan for shipment. For units consisting of multiple cells, drip channels and splash
guards will ship loose in the basin for field installation.  For 8.5

ʼ

wide units, the motors and drives are factory aligned and then shipped

loose inside the basin section for mounting during installation. Refer to the “External Motor Installation” section in this bulletin.

For 8.5’ wide units, the motors and drives are factory aligned and then shipped loose inside the basin section for mounting during
installation. Refer to the “External Motor Installation” section in this bulletin.

NOTE: All casing sections are factory inspected prior to shipment to verify proper fit for rigging. Please take extra care to handle and rig
unit section per the instructions of this manual to avoid possible distortion and poor casing alignment. It is advisable to check each
section upon receipt and during each lift to ensure that the factory alignment has not been altered. Should the field inspection indicate the
section alignment (“square”) has been altered, please contact the factory or your local EVAPCO representative for additional instructions
to obtain proper section fit.

Storage

Do not place tarps or other coverings over the top of the units if the units are to be stored before installation. Excessive heat can build up
if the units are covered causing possible damage to the PVC eliminators or PVC louvers. For extended storage beyond six months rotate
the fan and fan motor shaft(s) monthly. Also, the fan shaft bearings should be purged and regreases prior to start-up.

International Building Code Provisions

The International Building Code (IBC) is a comprehensive set of regulations addressing the structural design and installation
requirements for building systems – including HVAC and industrial refrigeration equipment. As of June 2008, all 50 states plus
Washington D.C have adopted the International Building Code.  The code provisions require that evaporative cooling equipment and all
other components permanently installed on a structure must meet the same seismic design criteria as the building.  The ATWB, eco-W
and eco-WE Closed Circuit Coolers and ATC Evaporative Condensers are IBC 2006 compliant up to 1g with standard construction and
up to 5.12g with additional structural modifications.

All items attached to the Evapco ATWB, eco-W and eco-WE Closed Circuit Cooler or ATC Evaporative Condenser must be
independently reviewed and isolated to meet applicable wind and seismic loads.  This includes piping, ductwork, conduit, and electrical
connections.  These items must be flexibly attached to the Evapco unit so as not to transmit additional loads to the equipment as a
result of seismic or wind forces. 

Structural Steel Support

3’, 4’, 8.5’, 10’ and 12’ Wide Models

Two structural “I” beams running the length of the unit are required for supporting the unit. These beams should be located
underneath the outer flanges of the unit. (See Figure 1.)

17’, 20’ and 24’ Wide Models

Three structural “I” beams running the length of the unit are required for supporting the unit. Locate two beams underneath the
outer flanges of the unit, and locate one beam longitudinally along the center of the unit. (See Figure 2.)

All Models

Mounting holes, 3/4” in diameter, are located in the bottom flange for bolting to the structural steel (see certified print for exact bolt
hole location). Bolt the bottom section to the steel support before rigging the top section. 

Beams should be sized in accordance with accepted structural practices. Maximum deflection of the beam under the unit to be
1/360 of the unit length, not to exceed 1/2”. Deflection may be calculated by using 55% of the operating weight as a uniform load
on each beam (see certified print for operating weight).

The supporting “I” beams should be level before setting the unit. Do not level the unit by shimming between the bottom flange and
the beams as this will not provide proper longitudinal support.

Note: Consult IBC 2006 for required steel support layout and structural design.

Summary of Contents for ATC-DC Series

Page 1: ...Inc A wholly owned subsidiary of EVAPCO Inc 8331 Nieman Road Lenexa KS 66214 USA Phone 913 322 5165 Fax 913 322 5166 E mail marketing evaptech com Tower Components Inc A wholly owned subsidiary of EV...

Page 2: ...The International Building Code IBC is a comprehensive set of regulations addressing the structural design and installation requirements for building systems including HVAC and industrial refrigeratio...

Page 3: ...nels and splash guards to keep water from exiting between the cells The equalizer flume is factory installed on one section for field connection to the other It is important to connect the equalizer f...

Page 4: ...er Joining Multi Cell Units Basin Sections 17 20 24 Wide Models 12 to 40 Long On 17 20 and 24 wide models the equalizer flume is located on the sides of adjoining basin sections This flume is shipped...

Page 5: ...the mating end with the smaller hole Stainless steel units will use 5 16 stainless steel nuts bolts and washers See Figure 9 11 Place the vertical splash guard in the bend of the vertical supports Att...

Page 6: ...BOLTS SPREADER BEAM H Figure 14 Four Point Lift Fan Section Four lifting ears are provided in the lower corners of most coil fan sections for lifting into final position Some fan sections will have a...

Page 7: ...f the unit Refer to Tables 1 and 2 for minimum H dimensions The preferred method for extended lifts is to use slings under the unit See Figure 16 Spreader bars should always be used between the cables...

Page 8: ...sist with alignment Figure 17 Mating Upper Section to Basin Section Section 17 20 and 24 Wide Models Before assembling the coil section to the basin section remove any loose parts shipped in the pan W...

Page 9: ...to Coil Basin Section 17 20 and 24 Wide Models Before assembling the fan section to the basin section wipe the flanges on the bottom of the coil fan section Check to see that the motor access doors ar...

Page 10: ...SCREEN RODS FAN SCREEN ROD 1 2 BOLTS FLATWASHER LOCKWASHER FAN CYLINDER HEX NUTS WIRE CLIP Mounting Fan Screens 10 12 Wide by 14 through 20 Long Models 10 12 Wide by 28 through 40 Long Models 20 24 Wi...

Page 11: ...move the ladder bracket mounting bolts 1 from the ladder mounting channels 2 on pan and casing sections 2 Loosen but do not remove the ladder bracket and assembly bolts 3 3 Slide the ladder bracket as...

Page 12: ...rization SCALE 1 ALL 1 4 HOLES SHOULD BE 11 32 2 USE STAINLESS STEEL N C SET UP SHEET F F DETAIL E DETAIL B DETAIL A DETAIL C SHIP THIS DRAWING WITH UNIT CONNECTION PLATE CONNECTION PLATE SECURE DECK...

Page 13: ...the side flanges although none are required on the end flanges NOTE Do not use U bolts to lift the discharge hood damper section when attached to another part of the equipment Always lift the hood Fi...

Page 14: ...sing of unit for belt installation 7 Install Powerband belt K Figure 32 around fan sheave and motor sheave Tighten belt by adjusting nuts on J bolts Do not over tighten the belts The center of the bel...

Page 15: ...nders of all models Check and tighten all bolts Float Valve Adjustment The float valve is pre set at the factory however adjustment should be checked after rigging The float valve should be adjusted s...

Page 16: ...218B to 305B 77 3I to 77 6K 8 5x9 0 14 4 2 246B to 369B 89 3I to 89 6L 8 5x10 5 0 16 4 2 358B to 409B 102 3J to 102 6L 8 5x12 0 18 5 2 385B to 473B 119 3J to 119 6M 8 5x14 0 22 5 2 486B to 630B 153 3I...

Page 17: ...Electronic Water Level Control PVC Standpipe Strapped Inside Unit Basin Shipping Location is Unit and Accessory Dependent External Service Platform with Ladder If Space is Available Strapped Inside U...

Page 18: ...18 ATC DC Condenser eco ATWB H Closed Circuit Cooler Notes...

Page 19: ...19 ATC DC Condenser eco ATWB H Closed Circuit Cooler Notes...

Page 20: ...EVAPCO Inc P O Box 1300 Westminster MD 21158 USA PHONE 410 756 2600 FAX 410 756 6450 E MAIL marketing evapco com 2014 EVAPCO Inc Printed on recycled paper using soy based ink...

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