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Eurotherm 582 Product Manual Download Page 2

WARRANTY

Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12

months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.

Eurotherm Drives reserves the right to change the content and product specification without notice.



COPYRIGHT in this document is reserved to Eurotherm Drives Ltd.

INTENDED USERS

This manual is to be made available to all persons who are required to configure, install or service the equipment described

herein or any other associated operation.

WARNING

This equipment contains hazardous voltages and hazardous rotating mechanical components.

Loss of life, severe personal injury or property damage can result if instructions contained in
this manual are not followed.

Only qualified personnel should work on this equipment, and only after becoming familiar
with all safety instructions regarding installation, operation and maintenance procedures
contained in this manual. The successful and safe operation of this equipment is dependent on
proper handling, installation, operation and maintenance of the equipment.

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Summary of Contents for 582

Page 1: ... system or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting there...

Page 2: ... required to configure install or service the equipment described herein or any other associated operation WARNING This equipment contains hazardous voltages and hazardous rotating mechanical components Loss of life severe personal injury or property damage can result if instructions contained in this manual are not followed Only qualified personnel should work on this equipment and only after bec...

Page 3: ...pter 6 Diagnostics 6 1 582 583 BLOCK DIAGRAM HH057838 5831 BLOCK DIAGRAM HH385004 582 BASIC CONNECTION WITH BRAKE UNIT HJ057820 583 BASIC CONNECTION WITH BRAKE UNIT HJ058055 5831 BASIC CONNECTION HJ385002 MOMENTARY START STOP HJ385167 Chapter 7 Installation Information 7 1 MOTOR 7 1 WIRING 7 1 SPECIAL CONSIDERATIONS FOR UL COMPLIANCE 7 2 Chapter 8 Basic Setting Up Procedure 8 1 CAUTION 8 1 PREPARA...

Page 4: ...g by simple switch selection Note that all controllers are shipped with the switches set to the lower rating The Inverters output frequency ranges from 0 100 120Hz with varying voltage frequency characteristics suitable for either constant torque applications or efficient operation of fans and centrifugal pumps The 582 583 Inverters are available in either IP00 or IP20 enclosures The IP20 version ...

Page 5: ...14 LA058085 U014 LA058085 U014 LA058085 U024 LA058085 U024 LA058085 U024 Fuse Assembly 3ph LA058085 U014 LA058085 U014 LA058085 U014 LA058085 U024 1 per phase Fuse Replacement 1ph CH430014 10A CH430014 10A CH430014 10A CH430024 20A CH430024 20A CH430024 20A Fuse Replacement 3ph CH430014 10A CH430014 10A CH430014 10A CH430024 20A 1 per phase Supply Frequency 50 60 50 60 50 60 50 60 50 60 50 60 Hz P...

Page 6: ...re 5822 or 4mm2 583 5831 582 COVER REMOVAL Press small blunt instrument e g screwdriver into slot in side of cover and pull gently see HG057848 for slot location 583 COVER REMOVAL Apply sensible pressure to left hand side of cover until it comes free from lip of side plate See drawing HG058065F 5831 COVER REMOVAL Four screws are provided at the corners of the cover when removed the cover can be li...

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Page 12: ...single phase 3 three phase 1 No Op station 2 Including Op station Block 4 Single digit specifying type of enclosure Single digit specifying type of enclosure 2 Digits to indicate option card requirements 0 IP00 1 IP20 2 IP20 with Op station 0 IP00 1 IP20 2 IP20 with Op station 00 No option card fitted 01 Current Loop Option 4 20mA Block 5 2 Digits to indicate option card requirements 2 Digits to i...

Page 13: ...protected 6 Speed Setpoint Analogue input to control frequency of 3 phase output 0 10V represents 0 100 motor speed Nominally 10K potentiometer input 7 0V Ref Zero Volts for analogue references 8 Ramp Output Analogue output representing the output frequency of the drive 0 10V represents 0 100 120Hz depending on position of SW1 Maximum loading 10mA 9 Trim Analogue input which may be used as a local...

Page 14: ...inally 10K potentiometer input 6 0V Ref Zero Volts for analogue references 7 Ramp Output Analogue output representing the output frequency of the drive 0 10V represents 0 100 120Hz depending on position of SW1 Maximum loading 10mA 8 Trim Analogue input which may be used as a local trim of the speed to allow drives to be cascaded from a master reference 0 10V represents 0 100 speed increase 9 24V S...

Page 15: ...Relay HEALTH2 Contact rating 3A 250V AC 30V DC Motor Connections M1 U M2 V M3 W 3 phase 0 to 220 240V AC 0 to 100 120Hz NOTE The 583 can be grounded at the heatsink Power Terminal Blocks are suitable for 4mm2 wire 10 AWG recommended tightening torque 0 5Nm 4 5 lb in 5831 5831 5831 58311 1 1 1 Input Terminals L1 L L2 N L3 220 240V AC 10 Single phase L and N 3 phase L1 L2 L3 Motor Connections M1 U M...

Page 16: ...aximum speed frequency at which drive will run with 100 speed demand Adjustment is from 0 100 120Hz In the event of conflict between Minimum and Maximum settings Maximum will always override P4 Minimum Speed N Rotate clockwise to increase minimum speed frequency at which drive will run with zero speed demand Adjustment is from 0 100 120Hz P5 Ramp Up Time Rotate clockwise to increase the time taken...

Page 17: ...ore doing so OFF SW1 Base Frequency ON 50Hz 60Hz SW2 SW3 OFF OFF Normal Max Speed Min Speed F 2F V SW2 SW3 OFF ON Linear Max Speed Min Speed F 2F V SW2 SW3 ON OFF Fan Law Max Speed Min Speed F 2F V SW2 SW3 ON ON Reserved SW4 OFF ON Ramp Up Range 0 1 4 sec 2 5 100 sec to base freq SW5 OFF ON Ramp Down Range 0 1 4 sec 2 5 100 sec to base freq SW6 OFF Reserved THIS SW MUST REMAIN OFF ...

Page 18: ... ON ON 0 75kW 1 1kW 1 5kW 5831 1 5kW1 NOTES 1 Controllers are shipped with switches set to the lower rating Set switches to the required rating before use Setting of the switches on the 583 1 1 1 5kW version to 2 2kW will cause damage and invalidate the warranty 2 DC injection braking may be selected by setting switches 7 and 8 to the on position When a stop command is received the drive will appl...

Page 19: ...se Ixt overload 4 flashes followed by pause Motor stalled 5 flashes followed by pause Ixt integrator Status LED flashing but drive still running indicates that Ixt integrator is operating The drive will remain running only for a limited period of time depending on the level of overload LED3 Healthy Illuminated when drive is healthy Off in any alarm conditions NOTE The LED on the left of the drive ...

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Page 26: ...r information on the wiring of the controllers refer to a 582 HJ057820 b 583 HJ058055 c 5831 HJ385002 A general purpose diagram of momentary start stop is given in diagram HJ385167 3 Control cabling 0 75 sq mm minimum 4 Power cable to be minimum 300V AC rated at 1 1 x controller current 5 HRC fuses or circuit breakers of the correct rating are recommended for incoming supply protection 6 Isolated ...

Page 27: ...red adequate by the installer or local inspector to comply with the National Electric Code and or local code requirements 3 Where a protective ground terminal is provided as indicated by the IEC grounding symbol the controller should be grounded via a cable of suitable rating as defined by the National Electric Code 4 Class T Branch Circuit fuses rated at 20A for 1 1 and 1 5kW controllers and 30A ...

Page 28: ... drilling swarf etc lodged in the drive or ancillary equipment 6 If possible check that the motor can be turned freely and that cooling fan is intact and free of obstructions CAUTION 1 That rotation of the motor in either direction will not cause damage 2 That nobody else is working on another part of the equipment and will be affected by powering up 3 That other equipment will not be adversely af...

Page 29: ...ong direction either Swap two of the output phases U V W Close direction switch Power down and hard wire terminal 4 to terminal 10 3 With speed potentiometer set to zero set minimum speed to desired minimum running speed of motor 4 On applications where high starting torque is required increase of low voltage BOOST may be necessary Excessive adjustment may cause drive to trip on over current and w...

Page 30: ... drive for a few minutes after the power is removed 5 Occasionally a motor line choke 582 CO055930 583 CO055931 is recommended to prevent nuisance over current tripping when motor cables exceed 20m in length 20m is a nominal length some installations may be better others worse 6 All power factor correction equipment must be removed from the motor before an inverter can be used 7 Motors with low ef...

Page 31: ...ttons incorrect Check connection between terminal 2 and 10 Check wiring LED1 ON LED2 Flashing LED3 OFF 2 FLASHES Over current Boost set too high Acceleration rate too high Motor winding short circuit Reduce boost setting Reduce ramp up setting Disconnect drive and meggar motor 3 FLASHES Over voltage Supply voltage too high Deceleration rate too high Check supply voltage Reduce ramp down setting Fi...

Page 32: ...ts out Not enough boost When the shaft has almost reached standstill the degree of braking is determined by the boost pot Increase boost Braking does not operate at all Motor coasts to rest Motor rating smaller than drive rating Select correct rating on DIL switches Turn down current limit Not enough boost Increase boost Current limit too high for motor Turn down current limit Motor brakes but cra...

Page 33: ...OFF OFF ON OFF 4 20mA ON ON ON OFF 20 0mA OFF OFF OFF ON 20 4mA ON ON OFF ON The 0 4 20mA formats will give an increase in speed for an increase in mA The 20 4 0mA formats will give an increase in speed for a decrease in mA ELECTRICAL SPECIFICATION Accuracy 2 of FS Input Impedance 100 Ω Common Mode Voltage 30V Bandwidth 20Hz Zero Speed N O Contact 24V 2A contact De energized at Zero Speed FITTING ...

Page 34: ...24V GND OPTION 1 OPTION 2 OPTION 3 OPTION 4 OPTION 5 BRAKE CONTROL BRAKE CONTROL SPEED REFERENCE CURRENT LOOP CURRENT LOOP ZERO SPEED INVERTER CONTROL TERMINALS TRANSDUCER OR CURRENT SOURCE 0 to 20mA 4 to 20mA 20 to 0 mA 20 to 4mA OFF ON OFF ON OFF ON OFF ON ON ON OFF OFF OFF OFF ON ON SW1 SW2 SW3 SW4 RUN DIRECTION ...

Page 35: ...s may have intrinsic function to the end user An example is that of add on intrinsic function where an existing fixed speed motor application such as a fan or a pump is converted to variable speed with an add on drive module CEMEP validity field 1 In this application Eurotherm Drives CE mark its drive module and issue an EC declaration of conformity Because the validity of the CE mark for EMC is n...

Page 36: ...ERIC EMC STANDARDS EN50081 1 1992 EN50081 2 1994 AND EN50082 1 1992 AND prEN50082 2 1992 EMC INSTALLATION GUIDELINES STATED IN MANUAL EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE A GLOBAL EMC SOLUTION MAYBE ADVANTAGEOUS CEMEP VALIDITY FIELDS 2 3 AND 4 THE E D MANUFACTURERS DECLARATION FOR EMC IS VALID FOR THE SPECIFIED MO...

Page 37: ...the Eurotherm Drives EMC CE mark to be valid the fitment of the specified AC supply filter is mandatory Eurotherm Product Rating Eurotherm Filter Part Number 582 single phase 0 55kW 0 75kW CO389108 5831 single phase 0 75kW 1 5kW CO389108 583 single phase 1 5kW CO389108 583 single phase 2 2kW CO389110 FILTER INSTALLATION Filter mechanical mounting details are shown in figures B and C ...

Page 38: ...Figure B Mounting Details for Filter Part Number CO389108 ...

Page 39: ...Figure C Mounting Details for Filter Part Number CO389110 ...

Page 40: ...nt of IEC755 are required due to the AC and DC components flowing in the earth leakage current All loads requiring protection with the RCD would be at risk WARNING 5 Eurotherm Drives only guarantee the thermal performance of the EMC AC supply filter upto a maximum equivalent cable length of 150m Wall Mount 582 5831 For wall mount applications filters CO389108 CO389110 will require mounting in a se...

Page 41: ...Screening of all the control and signal cables is required to comply with the most stringent radiated emission limits of EN55011 Class B including any optional tacho encoders or communications connections etc The screen integrity should be continuous right back to the drive Always minimise the length of screen stripped back to make this connection The screen should only be connected at the drive e...

Page 42: ...arths Six earths can be identified as shown in figure E The screens are terminated on the separate screen rails at the entrance to the cubicle using U clips to achieve a near 360 screen bond Safety earthing always takes precedence over EMC earthing Refer to the separate Eurotherm Application manual entitled EMC Installation Guidelines for modules and systems part number HA388879 for more informati...

Page 43: ...E marked product with specified filters installed as recommended Port Phenomenon Test Standard Level Generic Standard Enclosure Port Radiated EN55011 Class B EN50081 1 1992 Power Port Conducted EN55011 Class B EN50081 2 1994 Achieved with up to 5m of motor cable The AC supply filters may be flash tested in circuit upto 2000V DC for 1 minute Ensure all AC DC drives and other equipment that may be d...

Page 44: ...of equipment using the specified EMC filters to which this declaration refers is in conformity with the following standards BSEN50081 1 1992 BS EN50081 2 1994 BSEN50082 1 1992 draft prEN50082 2 1992 Following provisions of EEC Directive 89 336 EEC with amendments 92 31 EEC and 93 68 EEC Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd ...

Page 45: ... each piece of equipment and using the specified EMC filters to which this declaration refers is in conformity with the following standards BSEN50081 1 1992 BSEN50081 2 1994 BSEN50082 1 1992 draft prEN50082 2 1992 Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd 29th April 1996 Date Compliant with these immunity standards without speci...

Page 46: ...ns page 23 8087 8092 26 7 93 GDR 4 Added to page 7 2 number 5 10399 2 10 95 FEP CC Rewritten from Manuscript to Microsoft Word 6 0 5 6 Added section 11 EMC and the CE Mark Page 5 6 corrected 0 75 to 1 5kW on 5831 1 5kW build drive 10137 10699 28 11 95 17 01 96 FEP FEP MP RBr 7 Page 11 1 added sentence as confirmed chapter Page 11 2 added new chart Page 11 9 added Generic Standard columns and Achie...

Page 47: ...herm PLC and provides sales and service capability world wide through Eurotherm Drives Companies Eurotherm Group Companies and Agents Head Office Eurotherm Drives Limited New Courtwick Lane Littlehampton West Sussex BN17 7PD Tel 01903 721311 Fax 01903 723938 ...

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