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2090276-10-12/20 (translation of the original operating instructions)

Operating Instructions

Rope Pull Switches RPS…

EN

1.  Correct use

According to EN 60947-5-5 and EN ISO 13850, rope pull switches can be used to initiate an emergency stop function in 

order to avoid existing or impending hazard situations.
The following applicable standards must be taken into account for this purpose:

 

Ì

Regulations on installation and operation:

 EN ISO 13849-1

 

Ì

Risk assessment on the machine:

 EN ISO 12100

 

Ì

Functional requirements and design principles for the emergency stop function:

EN ISO 13850

The purpose of these regulations is to prevent any danger for persons or damage to machines.
The safety rope pull switches of the series RPS have been designed and tested in accordance with the standards EN 60947-5-5 

and EN ISO 13850. They must be used only in control circuits.
Safety rope pull switches are used on the accessible sides of conveyor systems or machines. In contrast to emergency 

stop switches (e.g. mushroom-head pushbuttons) located at certain intervals that allow the emergency stop signal to be 

generated only at the devices themselves, rope pull switches allow signal generation at any point along the rope length.
The safety rope pull switches of the type RPS are intended for use only in closed rooms.

2.  Layout

The safety rope pull switches of the type RPS consist of a polyamide housing, those of the type RPS-M of a die-cast aluminum 

housing. They achieve the specified degree of protection IP67 if the cover is properly closed and if a cable gland is used 

that offers at least equivalent protection. The RPS has three cable entries M20x1.5.
The switches comply with the international requirements according to EN 60947-5-5 and EN ISO 13850, i.e. after actuation 

or a rope tear, the emergency stop switch latches automatically and the switch can then be reset to its initial position only 

by means of the resetting device on the switch.
Depending on the switch version, it is possible to achieve a rope length of up to 75 m. It must be taken into account here 

that the friction in the overall system can become so high due to the rope guides that this makes it difficult or impossible 

to reset the system (see “Mounting” section). 
This can be avoided by choosing different system components.
The user is responsible for ensuring that the system functions properly. 

Summary of Contents for 092136

Page 1: ...EN Operating Instructions Rope Pull Switches RPS ...

Page 2: ...ion 6 5 2 Identification by item number 6 6 Dimensions 7 7 Mounting 8 8 Selection of system components 9 8 1 Tensioner spring 9 9 Installation sequence 10 10 Mechanical function test 12 11 Electrical connection 13 11 1 Connection of RPS 13 11 2 Connection of RPS M 13 12 Connection example 14 13 Setup 14 13 1 Mechanical function test 14 13 2 Electrical function test 14 14 Technical data 15 15 Switc...

Page 3: ...stop signal to be generated only at the devices themselves rope pull switches allow signal generation at any point along the rope length The safety rope pull switches of the type RPS are intended for use only in closed rooms 2 Layout The safety rope pull switches of the type RPS consist of a polyamide housing those of the type RPS M of a die cast aluminum housing They achieve the specified degree ...

Page 4: ...The RPS SC types have an integrated red emergency stop slam button that can be actuated by pressing it if a hazardous situation occurs Analogously to operation of the pull rope the safety contacts are then opened and the switch is latched After rectification of the hazardous situation the system can be reset manually to readiness for operation by pulling Please also refer to item 3 in chapter 9 In...

Page 5: ...permitted actuating travel of S 400 mm and maximum tripping force of F 200 N applied perpendicularly to the rope Ì Suitable guide rollers roller diameter 50 mm must be used for rope routing at angles The rope pull section must be angled by no more than 180 e g 2 x 90 Ì Improper installation of or tampering with the rope pull switch will lead to loss of the personnel protection function and can cau...

Page 6: ...tener and fast action tensioning device P Blue reset button S Emergency stop 3131 Switching function depends on the type used Switching element 3131 is standard refer to chapter 15 Switching elements Without E Pre failure monitoring Plastic housing M Metal housing RPS Rope pull switch switchgear series 5 2 Identification by item number The item number of the switch is located beneath the switch de...

Page 7: ...able via S Window Clamping head P Pull release blue reset button S Emergency stop with pull release red button 30 42 5 5 124 91 25 5 3 224 33 25 15 15 37 5 45 19 5 76 8 M20X1 5 3x 21 Pull lug P Pull release blue reset button Window RPS M 88 20 5 20 5 5 4 40 6 5 SW17 30 5 26 S 45 30 5 53 M20x1 5 83 90 10 36 85 5 127 max 282 min 237 48 72 8 78 Clamping head S Emergency stop with pull re lease red bu...

Page 8: ...a rope tear must be guaranteed in all cases Ì The amount of friction depends on Number of eyebolts used Number of contact angles and deflections Number and size of guide rollers Alignment of rollers and eyebolts with respect to each other Ì The friction can be reduced by using guide rollers with a larger diameter The system should be divided up if there is too much friction The user is responsible...

Page 9: ...ings RPS type RPS 100 175 RPS 300 Item number 092136 092138 LO min mm 383 483 Lmax mm 487 653 Ø D mm 39 48 Tensioner springs are supplied with quick fastener and an eyebolt DIN 444 M12 x 50 When installing and adjusting the rope pull switch it is necessary to take into account the physical changes in the rope length as a result of variations in temperature Table 2 shows the permitted rope lengths ...

Page 10: ...lation sequence Installation must be performed only by authorized personnel 1 A 1 1A 1 2A 1 3A Attach bearing element with tensioner spring fit pull rope sheathing must be removed in the clamping range insert rope into the fast action clamping head as shown and secure B 1 1B 1 2B Attach bearing element with counterspring fit pull rope secure rope as shown with thimble and rope clamp attach rope br...

Page 11: ...ng to the prevailing operating conditions The length of the pull rope changes if there is a large change in the ambient temperature Under these conditions long rope lengths mean a frequent change in the basic setting This can be remedied by re adjustment Item 5 or shortening the rope length Table 3 A SW17 Adjusting screw Remove any leg spring If necessary manually adjust the rope length with the a...

Page 12: ...ion test 6 Pull button up Ì safety contacts closed Actuate pull rope or press button Ì safety contacts open For each test procedure Ì actuate button or Ì pull rope max 200 N S max 400 mm Forcefully actuate the pull rope several times to settle the rope pull section If necessary correct the adjustment with the adjusting screw turnbuckle ...

Page 13: ... 5 Insert screwdriver 2 5 mm blade width into the bottom opening 1 6 Turn screwdriver by 45 2 7 Insert flexible cable with a cross section of 0 5 1 5 mm into the upper opening 3 The cable end must be fitted with a cable end sleeve 8 Remove screwdriver 9 Press on cover 11 2 Connection of RPS M 1 Remove cover To do this unscrew the cover screws with a screw driver and remove the cover 2 Electrical c...

Page 14: ...ust be evaluated by the end consumer machine designer in accordance with EN ISO 13849 2 Figure 4 Connection example 13 Setup 13 1 Mechanical function test It must be possible to actuate the pull rope easily at every point of the rope pull system As a check actuate the pull rope several times 13 2 Electrical function test 1 Activate the rope pull safety system by means of the RESET actuating cylind...

Page 15: ...se polarity protection Yes Connection Screw terminal 3 pin 1 5 mm Mechanical data Housing cover PA 6 GV UL94 V0 Die cast aluminum Emergency stop PA fiber glass reinforced Actuation Die cast zinc steel Ambient temperature 25 C to 70 C 30 C to 80 C Mechanical life Acc to IEC 60947 5 5 1 x 105 operating cycles Switching frequency 20 min Latching device Acc to EN 60947 5 5 ISO 13850 DIN EN 418 Emergen...

Page 16: ...with metal housing and pre failure monitoring 288N 133N 156N 91N 300N 175N 6mm 4 8mm 4mm 3mm 0mm 3mm 4mm 4 8mm 6mm 11 12 23 24 11 12 23 24 2 3 S1 S2 ON OFF Pre failure monitoring Detent mechanism Detent mechanism Tensile force N 15 S1 23 24 11 12 23 24 11 12 S2 23 24 11 12 23 24 11 12 3131 3 1 2 Pre failure monitoring 16 Maintenance service In order to ensure trouble free long term operation it is...

Page 17: ...0 V5 Rope set Consisting of thimble and rope clamp 5 pcs 092496 RPS RS V5 Pulley set RPS PS V5 Rope pulley block with swiveling lug roller Ø 6 mm and fastening clamp 5 pcs 092501 RPS PS V5 Rope pulley block RPS P V1 Rope pulley block roller Ø 14 mm 1 pcs 096251 RPS P V1 Tensioning rope Length 50 m 1 pcs 092813 RPS I 3 4 50M Length 100 m 1 pcs 092814 RPS I 3 4 100M Built in LED Light radiation to s...

Page 18: ...Operating Instructions Rope Pull Switches RPS 18 translation of the original operating instructions 2090276 10 12 20 19 EC declaration of conformity ...

Page 19: ...19 2090276 10 12 20 translation of the original operating instructions Operating Instructions Rope Pull Switches RPS EN ...

Page 20: ...ww euchner com Edition 2090276 10 12 20 Title Operating Instructions Rope Pull Switches RPS translation of the original operating instructions Copyright EUCHNER GmbH Co KG 12 2020 Subject to technical modifications no responsibility is accept ed for the accuracy of this information 0800000912_01 ...

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