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If interference with equipment is detected, move the Model BD-10 further away, 
or schedule its operation when the affected equipment is not in operation.  
Consult plant safety personnel regarding its use. 
 
If you should have any further questions, contact Electro-Technic Products, Inc. 
for additional technical assistance. 
 
 

REPAIR.  

There are no user serviceable parts inside the unit.  In the event that 

the unit requires service, send it back to the factory. However, parts are available 
separately, so an 

experienced electronics technician

 can make repairs.  The 

following troubleshooting guide is furnished: 
 
Disassembly Instructions: 
 
With the power removed from the unit, remove the electrode tip, and the remove 
the 10-32 hex nut by using the special 5/16 in. nut driver, P/N 049-0025-1.  Then 
remove  the  top  half  (smooth  cone  portion)  of  the  plastic  housing  by  turning  it 
counterclockwise. 
 
Turn  the  black  adjusting  knob  counterclockwise  and  remove  it  by  holding  the 
brass  adjusting  screw  with  the  special  3/16-in.  wrench,  P/N  049-0026-1  and 
turning  the  knob  counterclockwise.  Save  the  plastic  and  fiber  washers.    The 
number of washers may vary from one unit to another. 
 
On  each  side  of  the  adjusting  screw  are  two  metal  screws  covered  by  wax.  
Remove and save the wax, and remove the screws. 
 
Slide  the  rear  plastic  housing  back  and  expose  the  internal  parts  of  the  unit.  
During this operation, for the Model BD-10AS, pull the black plastic button up to 
avoid interference while the housing is being removed. 
 
Troubleshooting: 
 
Observe the adjusting screw for worn threads.  Replace if this is observed.  Note 
that on Model BD-10A (unit without switch), some customers incorrectly use the 
adjusting knob as an “ON/OFF” switch.  This practice prematurely wears out the 
threads.  Customers must be warned not to do this, but do use a power strip or 
similar device to turn the unit on and off. 
 
Next observe the contacts.  They must be aligned to each other’s center as much 
as possible, and must be corrosion and burn-spot free.  If corrosion or burn spots 
are  observed,  clean  with  a  fine  file,  or  replace.    Make  sure  the  bottom  contact 
has enough room on the bottom, so that when the top spring is pushed against it, 
the bottom contact does not get pushed into the molded spool core. 
 
 

-  6  - 

Summary of Contents for BD-10A

Page 1: ...re Both models are a variation of the tesla coil They have a primary coil which produces an output voltage of about 1200 V at the input line frequency 50 or 60 Hz This output voltage is interrupted by a vibrating contact energized by this coil at twice the line frequency The output voltage of this primary coil is connected to capacitors which are then discharged into a high voltage coil The capaci...

Page 2: ...or remove the electrode while power is on Accessory Electrodes for the Model BD 10A BD 10AS 12111 Spring Tip 12121 T Tip 12131 T Tip 12 in Wide 12141 Fan Tip 12401 Brush Tip 4 1 4 in Wide 4 in Wide 12421 Brush Electrode 8 in Wide These electrodes plus the 12101 Standard Tip are the only factory approved electrodes for the Model BD 10A BD 10AS No other electrodes should be used After the electrode ...

Page 3: ...lining or coating Do not use the Voltage Adjustment Knob as an ON OFF switch for the high voltage as this will prematurely wear this part Never leave either model connected to the power line unattended Remove from the power line when not in use Use of a power strip with ON OFF Switch is recommended If the output level of the Model BD 10A BD 10AS is required to be verified when this instrument is i...

Page 4: ...rease breaking the connection between contacts If the unit is then held vertically upward the gap distance decreases making the connection again between the contacts For example if the Model BD 10A AS was set for an output voltage near the low range of operation at the horizontal position it might have an output of 23 kV but be intermittent cutting out on occasion if held with the switch pointing ...

Page 5: ...na of approximately 500 kHz However by the very nature of its design it will produce electromagnetic interference EMI as a result of its operation Electric arc welders for example are another product that by its very nature and mode of operation produces EMI As a result the Model BD 10AV BD 10ASV cannot meet the European Union Electromagnetic Compatibility EMC Directive 89 336 EEC and cannot be CE...

Page 6: ...6 1 and turning the knob counterclockwise Save the plastic and fiber washers The number of washers may vary from one unit to another On each side of the adjusting screw are two metal screws covered by wax Remove and save the wax and remove the screws Slide the rear plastic housing back and expose the internal parts of the unit During this operation for the Model BD 10AS pull the black plastic butt...

Page 7: ...f leads are Okay test the switch for continuity with a multimeter Replace if bad If the unit is working but the output is reduced check the resonator coil the capacitor and the contacts Assembly Instructions For the Model BD 10AS make sure the microswitch aligns with the pushbutton Install the plastic housing 10 32 nut and screws to the proper position To avoid a potential shock hazard cover the s...

Page 8: ... Top Spring Rivet Contact Assembly 035 0007 1 Armature Assembly 035 0011 1 Adjusting Screw Assembly 040 0030 1 Bridge Yoke Bushing 044 0003 1 Top Housing Cone Models BD 10A BD 10AS 044 0004 1 Bottom Housing Model BD 10A 044 0005 1 Adjusting Knob 044 0017 1 Cord Clamp 044 0018 1 Bottom Housing Model BD 10AS 044 0027 1 Molded Switch Base BD 10AS Models 044 0028 1 Molded Button BD 10AS Models 044 300...

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