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8

  Operating  Instructions

STARTING THE SYSTEM
For  your  safety,  read  before  operating

NORMAL OPERATION
To turn on your water heater

Close the hot water tap and the water heater's burner
will turn off automatically.

Open a hot water tap.
Burner will ignite; the indicator will light on front
controller.
Mix cold water to get the desired water temperature at
tap.
Maximum temperature of hot outlet can be set by
controller on the front of the unit.

  

1.
2.

Do not drink water that has been inside the

unit  for  extended  period  of  time.  Do  not

drink the first use of hot water from the unit

in  the  morning.

!

!

 CAUTION

Never  use  this  hot  water  heater  unless  it

is  completely  filled  with  water.

The tank must be filled with water. Water must

flow from the hot water faucet before turning "ON"

gas to the water heater.

!

!

 CAUTION

WHAT TO DO IF YOU SMELL GAS

-Do not 

try to light any appliance.

-Do not

 touch any electrical switch.

-Do not

 use any phone in your building.

3.

4.

To turn off your water heater

1.

STARTING UP

Once the unit has been properly installed, check the gas
and water connections for leaks.

Close the manual gas shut-off valve located on the

gas line.
Fully open the manual water shut-off valve on the wa-

ter supply line.
To ensure complete filling of the heat exchanger tank,

allow air to exit by opening the nearest hot water

faucet. Allow water to run until a constant flow is

obtained. This will let air out of the water heater and

piping.
Open a hot water tap to check that water will flow to

that tap. Then close the hot water tap.
Fully open the manual shut-off gas valve.
Plug in the 120 VAC/60Hz power supply to the water

heater and turn on the unit.

1.

2.

3.

4.

5.

6.

-

If you cannot reach your gas supplier, call the
fire department.

Immediately  call  your  gas  supplier  from  a
neighbor's phone. Follow the gas supplier's
instructions.

-

Before operating, make sure that a gas leak is not
evident  by smelling the area around the unit. Be
sure to smell next to the floor because gas is heavier
than air and will settle on the floor.

Use only hand to turn the gas valve knob. Never use
tools. If the knob will not turn by hand, do not try to
repair it, call a qualified service technician. Force or
attempted repair could result in a fire or explosion
due to the gas leakage.

Do not use this water heater if any part has been
under water. Immediately call a qualified service tech-
nician to inspect the water heater and to replace any
parts that have been under water.

Do  not  install  the  unit  standing  directly  on

combustible surface.

This water heater does not have a pilot. It is equipped
with an ignition device which automatically lights the
burner. Do not try to light the burner manually.

Check for proper ventilation and combustible air supply

to the water heater. Purge the gas and water lines to

remove debris; then follow these steps to turn on your

unit.

Summary of Contents for GU20DV

Page 1: ...l or components of the product itself WARNING WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call yo...

Page 2: ...34 Hot water temperature over 125 F can cause severe burns instantly or death from scalding Children disabled and elderly are at the highest risk of being scalded Temperature limiting valves are avai...

Page 3: ...ce of leaking gas Be sure to smell next to the floor because gas is heavier than air and will settle on the floor B A Installation Codes The installation must conform with local codes or in the absenc...

Page 4: ...4 Parts Diagrams for Model GU28 32DV 505 11 12 1 28 32 1...

Page 5: ...006 1 7 Panel Bottom 151010009 1 8 Control Panel Assembly 301080170 1 9 Temperature and Pressure Relief Valve 194010281 1 10 Intake Collar Assembly 307060517 1 11 Top Packing 151010200 1 12 Plug 60102...

Page 6: ...Parts Diagrams for Model GU20 26DV 505 11 12 1 20 26 1 6...

Page 7: ...006 1 7 Panel Bottom 151010009 1 8 Control Panel Assembly 301080170 1 9 Temperature and Pressure Relief Valve 194010281 1 10 Intake Collar Assembly 307060517 1 11 Top Packing 151010200 1 12 Plug 60102...

Page 8: ...faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and piping Open a hot water tap to check that water will flow to that tap Then close the hot wate...

Page 9: ...mperature Setting Button with unit ON Temperature setting is only adjustable when the water heater is not in use The maximum water temperature setting can be limited by DIP switches This manual settin...

Page 10: ...ent in faucet aerators shower heads and screens could impair water flow and cause the water heater to deliver less than its full output or to shut down completely Check any of these screens or shower...

Page 11: ...open A secondary air hole thermistor short open A vent condition is not normal Temperature too high on a burner thermistor Mixing control valve is not connected Mixing control valve initialization fai...

Page 12: ...Manifold Pressure Gas Valve Type Unit Dimensions WxHxD Electrical Power Supply Unit Weight lbs Gas Input Gas Supply Pressure Combustion Analysis Temperature Settings Thermal Efficiency Packaged Weigh...

Page 13: ...gas vent The appliance should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the appliance or to lower floors of the structure When s...

Page 14: ...1 Intake Top x 1 O Ring G95 x 1 Exhaust Collar x 1 Valve Adaptor x 1 Orifice for LPG x 1 LPG Label x 1 Top Packing x 1 Drain Cap x 1 Mesh Screen x 2 Self Tapping Screw T4x16 x 5 Philips Head Screw M4...

Page 15: ...alve on the side of unit Make sure the T P Relief is secured to prevent water leak Please install theTop Packing when using PVC ABS CPVC as the intake pipe Metal pipes such as stain less steel do not...

Page 16: ...unit on a water heater stand that raises the unit at least 6 from the floor where seepage can accumulate underneath the unit Description In compliance with NSF 5 standard water heaters should be moun...

Page 17: ...nstalled in a manner which allows inspection of the installation of the venting pipes and joints as well as periodic in spection after installation as required by ANSI Standard When determining the in...

Page 18: ...least 6 from adjacent unprotected com bustible surfaces Joint of vent connectors should be securely fastened by sheet metal screws or other ap provedmethod The entire vent system must not exceed the s...

Page 19: ...All vertical terminating vent installations Horizontal terminating vent Installations if a vertical rise in the vent system exceeds 5 ft If more than one elbow is used in the vertical section a conden...

Page 20: ...ate trap PVC schedule 40 ASTM D1785 PVC DWV ANSI ASTM D2665 CPVC schedule 40 ASTM D2846 ABS schedule 40 ASTM D2661 CEMENTING PVC ABS or CPVC PIPE and FIT TING All primers cleaners and cements must mee...

Page 21: ...the center line of the terminal E 12 inch min clearance to unventilated soffit F Clearance to outside corner G 2 feet clearance to inside corner formed by two exterior walls H 4 feet clearance to eac...

Page 22: ...can be vented straight up and horizontal section is not required for vertical terminations Condensate drain must be used in all vertical terminations Venting Material PVC DWV ANSI ASTM D2665 Once the...

Page 23: ...he unit Remove the gas supply pressure test port screw and connect manometer to this port turn on the gas to the water heater Turn the water heater on and open multiple taps to force unit into high fi...

Page 24: ...ter heater must be vented in accordance with Venting of Equipment section of the latest edition of the National Fuel Gas Code ANSI Z223 1 and all appli cable local building codes Always use approved c...

Page 25: ...e must be provided to control thermal expansion Troubleshooting Thermal Expansion Contact the water supplier or local plumbing inspector on how to control this situation WARNING Be careful not to reve...

Page 26: ...e that 1 For Installations in the State of California Close the water heater drain valve by turning the knob to the right The drain valve is on the lower front of the water heater Open the cold water...

Page 27: ...st be electrically grounded Label all wires prior to disconnection when servicing controls Wiring error can cause im proper and dangerous operation Verify proper operation after servicing CAUTION Thew...

Page 28: ...32DV switch 5 OFF switch 4 Test selection switch 2 switch 3 Temperature selection 1 switch 2 Temperature selection 2 switch 1 Temperature selection 3 O N 8 7 6 5 4 3 2 1 switch 8 Reserved switch 7 Res...

Page 29: ...29 Wiring and Connection Diagram...

Page 30: ...n 2 screws securing the Control Panel Assembly to the frame and remove the Assembly from Water Heater Loosen 2 screw and the nut of the gas pipe and insert with Orifice LP Tighten the loose nut to mak...

Page 31: ...Valve Adaptor LP Reverse the steps above by reassembling the packing Gas Flange and Connector Bracket Make sure all screws and secure and tightened Change Dip Switch No 8 position from left to right 8...

Page 32: ...tion System with an Eternal Water Heater Single Eternal with Storage Back up These diagrams are for reference as basic guides Each installation should be engineered properly and compliant to Local and...

Page 33: ...ternal with pre heater i e Solar 33 Recirculation with 2 Units manifold These diagrams are for reference as basic guides Each installation should be engineered properly and compliant to Local and Stat...

Page 34: ...esponsible for shipping charges of such replacement parts This Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper...

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