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ETAS ES592.1

Prototyping and Interface Module

User Guide

Summary of Contents for ES592.1

Page 1: ...ETAS ES592 1 Prototyping and Interface Module User Guide...

Page 2: ...single license Using and copying is only allowed in concurrence with the specifications stipu lated in the contract Under no circumstances may any part of this document be copied reproduced transmitte...

Page 3: ...ures 14 4 3 Delivery Variants 15 4 4 Housing 15 4 5 Interfaces 16 4 5 1 Front Panel 16 4 5 2 Back Panel 16 4 6 LEDs 16 4 6 1 Flash Codes 16 4 6 2 Operational State of the Module 17 4 6 3 Functional St...

Page 4: ...oblems 34 7 1 Error LEDs 34 7 2 Troubleshooting ES592 1 Problems 34 7 3 Problems and Solutions 35 7 3 1 Network Adapter cannot be selected via Network Manager 35 7 3 2 Search for Ethernet Hardware fai...

Page 5: ...terface Cable 56 9 3 1 Ethernet Connection and Power Supply Cable 56 9 3 2 Ethernet Connection Cable 58 9 3 3 Ethernet Connection Adapter Cable 59 9 4 ETK Interface Cable 59 9 4 1 CAN Interface Cable...

Page 6: ...steps for his are in a step by step guide Target definition 1 Step 1 2 Step 2 3 Step 3 Result DANGER indicates a hazardous situation with a high risk of death or serious injury if not avoided WARNING...

Page 7: ...uide 7 1 3 Typographical Conventions Hardware 1 4 Presentation of Supporting Information Bold Menu commands buttons labels of the product Italic Emphasis on content and newly introduced terms NOTE Con...

Page 8: ...hether the module was delivered with all required components and cables see chapter 10 on page 64 Additional cables and adapters can be obtained separately from ETAS A list of available accessories an...

Page 9: ...th or damages to property General safety at work The existing regulations for safety at work and accident prevention must be followed All applicable regulations and statutes regarding operation must b...

Page 10: ...ng followed see the information in the chapter Technical data Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection Power...

Page 11: ...contamination in and on the connection that the plug fits the socket and that you correctly aligned the plugs with the connection Requirements for the location Position the module or the module stack...

Page 12: ...e cloth for cleaning the module housing Do not user any sprays solvents or abrasive cleaners which could dam age the housing Ensure that no moisture enters the housing Never spray cleaning agents dire...

Page 13: ...ETAS Basic Safety Notices ES592 1 User Guide 13 Cabling For detailed information about cabling see the User s Guide of the module...

Page 14: ...r ECUs that have their own Ethernet interface can be connected directly with an ES592 1 module and communicate with INCA via Ethernet The ES592 1 has the ECU interfaces ETK CAN and LIN If necessary sy...

Page 15: ...42 4 3 Delivery Variants The ES592 1 module can be delivered with power supply cables in two designs ES592 1 and power supply cable CBP120 with standard banana plugs refer to chapter 10 1 1 on page 64...

Page 16: ...IN2 1 x CAN und 1 x LIN Fig 4 2 Front Panel 4 5 2 Back Panel The interface 7 29V power supply is on the back panel of the ES592 1 Fig 4 3 Back Panel 4 6 LEDs 4 6 1 Flash Codes The ES592 1 is equipped...

Page 17: ...r slave and the synchronization state LED Display Operational State ON Green The module is powered on Green flashing Flash code 3 The module is on Standby the power consumption is minimal The module n...

Page 18: ...l operational range Red Flash code 2 Temperature inside the housing has reached a critical level The module does not shut down any functionality Off Temperature inside the housing is in normal operati...

Page 19: ...off LED Display Functional State ETH2 Yellow flashing Communication at the interface ETH2 Off Communication interrupted POUT Green Power supply output at the interface ETH2 is switched on Red Overload...

Page 20: ...y 5 3 Ethernet Switch The integrated Ethernet switch is used for the connection of the ES592 1 mod ule and other measurement or interface modules to a user PC Data from the connected modules is acquir...

Page 21: ...a tion software via XCP on Ethernet Power Supply of connected Modules The ES592 1module can additionally power ES4xx modules ES6xx modules or XETKs via the Ethernet connection cable Take a note of the...

Page 22: ...C OUT The slave modules adapt to the clock pulse specified by the master module The periodic synchronization signal is superimposed onto the Ethernet signals without affecting data transfer This exclu...

Page 23: ...ge All ETK interface hardware can be used Compatibility Operating Mode An important feature of the Compatibility operating mode is block transfer The block transfer between the ETK and the ES592 1 is...

Page 24: ...n page 46 5 7 3 Bus Terminating Resistor Low Speed CAN In the ES592 1 two relatively high impedance termination resistors of 2 26 kOhm each RTH RTL are integrated for the Low Speed CAN link This guara...

Page 25: ...terfaces of the ES592 1 and are also protected against overload and incorrect stress 5 8 1 Operating Modes Each of the two LIN interfaces are configured as a LIN slave 5 8 2 Feature You can find a lis...

Page 26: ...ltage is not routed out via the CAN1 LIN1 or CAN2 LIN2 con nectors The ES592 1 is not designed to power external nodes at the LIN bus 5 9 Firmware Update The firmware of the ES592 1 can be updated by...

Page 27: ...ce is already contained in the housing and is easily accessible To fasten the ES592 1 housing 1 Remove the plastic feet from the bottom of the module by pushing a minus screwdriver between the housing...

Page 28: ...the ES592 1 so a further module can be attached This makes the assembly slits for the T Brackets accessible You can attach a further module under the ES592 1 2 Remove the four plastic feet on the rel...

Page 29: ...er two T Brackets into the assembly slits on the opposite long side of the device 8 Lock these brackets too 9 If you would like to stack further modules repeat this proce dure with the next module 6 2...

Page 30: ...2 Host connecting cable CBE100 3 PC connecting and Power supply cable ES4xx ES63x CBEP420 CBEP425 4 Ethernet connecting cable CBE130 CBE140 5 XETK connecting cable with XETK interface cable CBAE330 a...

Page 31: ...ent consumption of the ES592 1 and its supply voltage range The admissible values are listed in section 8 9 1 on page 47 6 3 3 ETH1 and ETH2 Port To connect the ES592 1 module with other modules ETH1...

Page 32: ...ger module networks it is a good idea to make a sketch of the planned module network The following figure shows an example of a module network with three cascaded ES59x modules Fig 6 5 Example of a Mo...

Page 33: ...h the ES592 1 web interface 1 Connect the ES592 1 to the PC 2 Start the HSP program on the PC 3 Click Hardware Search 4 Highlight the ES592 1 configured in the Hardware window 5 Right click System Con...

Page 34: ...he ES592 1 is not found with Search for Hard ware in INCA Did you install the INCA version required Check that the INCA software installed on your PC corresponds to the requirements listed in section...

Page 35: ...ith your network administrator The LIN interface is not initialized Have you installed the INCA LIN Add On Check that the INCA LIN Add On installed on your PC corresponds to the requirements listed in...

Page 36: ...c network adapter You only need to change the value for the corresponding network adapter 5 Close the registry editor 6 Restart your workstation in order to make your changes take effect 7 3 2 Search...

Page 37: ...possible that the device driver of a network card is not running In this case you will have to deactivate and then reactivate the network card To deactivate and reactivate the network card 1 To deact...

Page 38: ...cess to ETAS Ethernet hardware The automatic search for hardware typically cannot find any Ethernet hardware at all although the configuration parameters are correct Certain actions in ETAS products m...

Page 39: ...Users with Administrator Priv ileges If you have administrator privileges on your PC the following dialog window opens if the firewall blocks an ETAS product To unblock a product 1 In the Windows Secu...

Page 40: ...the firewall Use Add Program or Edit to add new programs or edit existing ones 4 Make sure that the ETAS products and services you want to use are properly configured exceptions i Open the Change Setu...

Page 41: ...e data base file and some ini files are modified during operation The ETAS software has to be installed by an administrator anyway It is recom mended that the administrator assures that the ETAS progr...

Page 42: ...Labeling The following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s guide SN 1234567 Serial number seven digit Vx y z Hardware ve...

Page 43: ...0 529 Degrees of protection provided by enclosures IP code EN 60 068 2 32 Basic environmental testing proce dures part 2 tests test Ed free fall 1 For the external power supply of the LIN interface a...

Page 44: ...plicable directives of the European Union The CE Declaration of Conformity for the product is available upon request 8 4 UKCA conformity With the UKCA mark attached to the product or its packaging ETA...

Page 45: ...S This software is installed in the product at the time of delivery and does not have to be installed or updated by the user Reference shall be made to the use of the software in order to fulfill OSS...

Page 46: ...ata acquisition you need soft ware in the following versions Support in Application Software Inter face Application Classifi cation 1 INCA V6 2 1 2 INCA V7 0 3 ETH XCP on Ethernet MC yes yes ETK ETK M...

Page 47: ...eam mod ule Protection 2 Protected against polarity inversion and Load Dump protection 1 module without power supply of connected modules 2 The module may be used only with central load dump protectio...

Page 48: ...le ES600 Network and interface modules ES51x ES592 ES593 D ES595 Measurement modules ES4xx ES6xx ES930 1 Prototyping and Interface Module ES910 3 ECUs with XETK ECUs with Ethernet interface Third part...

Page 49: ...ble High Speed CAN and Low Speed CAN Protocols CAN V2 0a Standard Identifier CAN V2 0b Extended Identifier Transceiver Physical Layer TJA1054A Transfer speed Max 125 kBaud Transceiver Physical Layer T...

Page 50: ...Fig 8 3 Host Interface HOST NOTE All connectors are shown with a view of the interfaces of the ES592 1 All shields are at case potential Pin Signal Meaning 1 UBATT Supply voltage plus 2 Ground Ground...

Page 51: ...TK Interface ETK Pin Signal Meaning 1 UBATT Supply voltage plus 2 UBATT Supply voltage plus 3 UBATT Supply voltage minus 4 RX Receive data plus 5 TX Send data minus 6 RX Receive data minus 7 UBATT Sup...

Page 52: ...592 1 User Guide 52 8 10 5 CAN LIN Interface CAN1 LIN1 and CAN2 LIN2 Fig 8 6 CAN LIN Interface CAN1 LIN1 and CAN2 LIN2 Pin Signal Meaning 1 UBATT LIN 2 CAN_LOW 3 CAN_GND 4 LIN 5 LIN_GND 6 CAN_GND 7 CA...

Page 53: ...s of the ES592 1 The maximum admissible cable lengths must be adhered to NOTE Custom cables can be produced according to your specifications For more information on custom cables please contact your l...

Page 54: ...Fig 9 1 Cable CBP120 2 power supply cable with standard banana plugs Side A Side B Side A Side B Pin Signal Plug Signal 1 UBATT Red UBATT 2 Ground Black Ground Order name Short name Order number Power...

Page 55: ...Black Ground Order Name Short name Order Number Power Supply Cable Lemo 1B FGJ Safety Banana 2mc 2mc 2 m CBP1205 2 F 00K 110 023 NOTE Power supply cables with safety banana plug are suitable only for...

Page 56: ...Order Name Short name Order Number Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGD 8mc 8mc 0m45 CBE130 0m45 F 00K 102 748 Ethernet Connection and Power Supply Cable Lemo 1B FGF Lem...

Page 57: ...Cable Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP420 1 3 F 00K 105 292 Side A Side B Order Name Short name Order Number Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGL Bana...

Page 58: ...der Name Short name Order Number Ethernet Connection Cable Lemo 1B FGF Lemo 1B FGK 8mc 8fc 5 m CBE330 1 5 F00K 106 547 Side A Side B Order Name Short name Order Number Ethernet PC Connection Cable Lem...

Page 59: ...Cable 1 Gbit s to 100 Mbit s Lemo 1B PHE Lemo 1B FGF 10fc 8mc 0m5 CBAE330 0m5 F 00K 105 759 Side A Side B Order Name Short name Order Number ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4mc...

Page 60: ...Name Short name Order Number CAN Interface Cable Lemo 1B FGC Banana 8mc 2mc 1m5 CBAC160 1 1m5 F00K 106 116 Side A Side B Order Name Short name Order Number CAN Interface Y Cable Lemo 1B FGC 2xDSUB 8m...

Page 61: ...a socket plug combination side D and E marked in black for connection to the LIN bus Mapping of DSUB Socket Plug Combinations to ES592 1 If one CBCFI100 cable each is used at the interfaces CAN1 LIN1...

Page 62: ...FI100 cable are assigned the signals of the CAN1 LIN1 or CAN2 LIN2 interface of ES592 1 as follows Lemo Side A DSUB Color gray Side B Side C Pin Signal Pin Signal 1 LIN_UBATT 1 2 CAN_LOW 2 CAN_LOW 3 C...

Page 63: ...1 User Guide 63 9 4 3 CAN Termination Resisto Fig 9 18 CBCX131 0 Termination Resistor Order Name Short name Order Number CAN 120 Termination Resistor 2xDSUB 9fc 9mc CBCX131 0 F 00K 103 786 5 4 3 2 1 6...

Page 64: ...oHS leaflet_Compact_green_cn NOTE The cables for additional interfaces of the module are not part of the delivery scope and must be ordered separately see chapter 10 2 on page 65 Order Name Short Name...

Page 65: ...o 1B FGJ Safety Banana 2fc 2mc 2 m CBP1205 2 F 00K 110 023 Order Name Short Name Order Number Ethernet PC Connection Cable Lemo 1B FGG RJ45 8mc 8mc 3 m CBE100 3 F 00K 102 559 Ethernet PC Connection Ca...

Page 66: ...0K 105 709 Order Name Short Name Order Number ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4mc 4mc 3 m CBM150 3 F 00K 102 556 ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4mc 4mc 5...

Page 67: ...6 Housing Accessoires 10 2 7 Software Order Name Short Name Order Number T Bracket for ES600 Housing ES600_H_TB F 00K 001 925 Order Name Short Name Order Number INCA ES5xx Software Integration Packag...

Page 68: ...ls of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106...

Page 69: ...ace HOST 50 Fig 8 4 Ethernet Interfaces ETH1 and ETH2 51 Fig 8 5 ETK Interface ETK 51 Fig 8 6 CAN LIN Interface CAN1 LIN1 and CAN2 LIN2 52 Fig 9 1 Cable CBP120 2 power supply cable with standard banan...

Page 70: ...necting Housing 28 Cylinder Screw M3 28 D Data Electrical 47 Mechanical 44 Technical 42 Delivery Variants 15 Documentation 9 E Electrical Data 47 Electrical safety 10 Error LEDs 34 ETAS Device Synchro...

Page 71: ...ct Back 44 Q Qualification required 9 R Receive Data 51 Recycling 44 Reference Level 25 RoHS conformity China 44 European Union 44 RX 51 S Safety at work 9 10 Safety notices basic 9 Identification 8 S...

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