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BOILER CONTROLLER

COMPACT

Summary of Contents for iGNEO COMPACT

Page 1: ...BOILER CONTROLLER COMPACT ...

Page 2: ...page 2 PL20110629 ...

Page 3: ...c functions 15 3 1 Control panel 15 3 1 1 The status LED 15 3 1 2 Buttons 16 3 1 3 Graphic display 17 3 2 Statuses of furnace 17 4 Handling 18 4 1 Navigation in the menu 18 4 2 Starting regulator ON 18 4 3 Switching off the regulator OFF 18 4 4 Time scheduling 19 4 5 Service password 20 5 Simple menu 21 5 1 Simple menu screens 21 6 Main menu 23 6 1 Heating 24 6 1 1 Selection of circuit 24 6 1 2 St...

Page 4: ... 33 6 4 2 Settings 33 6 4 3 Service 34 6 5 Settings 35 6 5 1 Date and time 35 6 5 2 Language 35 6 5 3 General settings 35 6 5 4 Service 35 6 6 Burner 38 6 6 1 State 38 6 6 2 Settings 38 6 6 3 Service 39 6 7 Alarms 40 6 7 1 Alarm codes 40 6 8 Solar 46 6 8 1 State 46 6 8 2 Settings 46 6 8 3 Service 47 6 9 Info 47 7 Expansion of the system CAN bus 48 7 1 Sonda Lambda 51 7 2 Solars 53 8 Specification ...

Page 5: ...is regulated smoothly Thanks to the advanced algorithm and possibility to regulation of many parameters the system can be very flexible to adapt to the needs of the heating system 1 2 Features Graphic display thanks to a large graphic display FSTN handling device is intuitive Large fonts and icon to improve ease of handling equipment for elderly people Two types of menus menus simple and sophistic...

Page 6: ...ms and errors the controller keeps a history of the last 20 errors and alarms with a description date of creation and the date of confirmation Clock with calendar the clock allows to program in a weekly cycle required temperatures in the rooms and hot water which contributes to a reduction in expenditure on fuel Statistics in memory controller stores statistical data of the system so it is possibl...

Page 7: ...llowed by a child Do not make any mechanical or electrical changes to the unit Such changes may cause the unit to malfunction and fail to meet the relevant standards leading to an adverse impact on the performance of the unit Do not insert any objects into the unit through openings e g ventilation grills as this may cause short circuiting electric shock fire or damage to the unit Do not allow wate...

Page 8: ...y to the unit Do not clean the casing of the unit with petrol solvents or any other chemicals that may damage the casing of the unit Using a soft cloth is recommended 1 4 Disposal of old equipment This electronic equipment is made of materials which are partly recyclable Therefore when the equipment has reached the end of its service life take it to an electrical and electronic equipment recycling...

Page 9: ...must be connected to a separate electrical circuit equipped with an appropriately sized circuit breaker and residual current circuit breaker 2 2 Location The unit is intended for indoor installation only After selecting the location make sure that it meets the following requirements 1 The location must be free from excessive humidity and from flammable or corrosive vapours 2 The unit must not be i...

Page 10: ...g in a wall or plate mounting Plate thickness should not exceed 3mm The minimum depth of the mounting hole is 100mm The dimensions of the hole and controller are indicated in the figure below After placing the panel in the hole always install the mounting frame page 10 PL20110629 ...

Page 11: ...ded The drawings shows the connection scheme of equipment In the tables a description of the inputs and outputs Warning Under no circumstances connect the protective conductor PE with a neutral N Warning Wiring must be done with the device disconnected from the mains Connections should be exercised by a person possessing adequate powers in this regard 2 4 1 Direct connection of devices estyma elec...

Page 12: ...ensor CTZ 12V 12V output to supply optional equipment 5V 5V output to supply optional equipment GND Mass electric to connect sensors OUTPUTS Description Explanation 1 CH Central heating circulating pump 2 HW Circulating pump for hot water 3 Ign Burner igniter 4 Mo Opening the central heating mixer 5 Mc Closing the central heating mixer 6 Blo Burner blower 7 Ftan Feeder tank or if burning wood it s...

Page 13: ...2 Connecting to the system 2 4 2 Connecting using burner wire estyma electronics www estyma pl page 13 PL20110629 ...

Page 14: ...put to supply optional equipment 5V 5V output to supply optional equipment 7 GND Mass electric to connect sensors OUTPUTS Description Explanation A CH Central heating circulating pump B HW Circulating pump for hot water 4 Ign Burner igniter C Mo Opening the central heating mixer D Mc Closing the central heating mixer 3 Blo Burner blower E Ftan Feeder tank or if burning wood it s blower 2 Fbur Burn...

Page 15: ... Importance Green light continuously Controller OFF Green blinks Controller enabled burner OFF Orange light continuously Controller enabled burner enabled Orange blinks Burner works Red light continuously There is an alarm to be confirmed Red blinks Alarm active estyma electronics www estyma pl page 15 PL20110629 ...

Page 16: ...information and descriptions of the regulated parameters ESC Back one level up in the menu the resignation of the parameter change Up arrow Navigating through the menus increasing the value of the parameter being edited On main screen enter the menu simple Down arrow Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple ENTER Access to t...

Page 17: ...the firing up is discovered starts providing additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER 2 The burner works with the power of a second MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray until the complete disappearance of the flame STOP Burner ...

Page 18: ...creen is possible from any screen by pressing the button Back esc several times WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 4 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode 4 3 Switching off the regulator OFF To turn off the controller ...

Page 19: ...hours flashes At the same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow economy temperature or the up arrow comfort temperature If the day is already programmed in accordance with our wish press ENTE...

Page 20: ... be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 60EST WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system page 20 PL20110629 ...

Page 21: ...he desired temperature of the boiler Shows the current temperature of hot water large font and the desired temperature small font After pressing the ENTER set the desired temperature of hot water Menu relates to the circuit No 1 Disposable heating hot water to a comfortable temperature regardless of the program Menu relates to the circuit No 1 estyma electronics www estyma pl page 21 PL20110629 ...

Page 22: ... Menu relates to the circuit No 1 Set the mode a heating circuit a time according to preset ranges b constant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Allow for operation of the burner When not consent to the burner operation regulator controls the heating system but do not attach the burner Manual start of the ...

Page 23: ...6 1 Heating page 24 6 2 Hot water page 28 6 3 Buffer page 31 6 4 Boiler page 33 6 5 Settings page 35 6 6 Burner page 38 6 7 Alarms page 40 6 8 Solar page 46 6 9 Info page 47 estyma electronics www estyma pl page 23 PL20110629 ...

Page 24: ...ating 6 1 1 Selection of circuit Allows you to select a number of central heating circuit The selection of the circuit make arrows 6 1 2 State Allows you to monitor the status of central heating system page 24 PL20110629 ...

Page 25: ...time intervals comfortable temperature is maintained c disabled off the heat d economic in the rooms temperature is maintained the economic Economical temp Desired temperature in the room outside the period of heating 6 1 4 Time program Used to configure the time program steering central heating Description of the adjustment time program refer to chapter 4 4 estyma electronics www estyma pl page 2...

Page 26: ...pump can be operated Source Specifies the source of energy for central heating circuit Temperature MAX Maximum temperature for central heating Mixer time Time of full opening of the mixer Hot water priority Priority for hot water of the heating circuit During heating hot water the central heating pump is not working Pump test Starts the pump regardless of other conditions Mixer test Starts the mix...

Page 27: ...g inflicted manually weather the temperature of central heating calculated from the heating curve Manual Tch The desired temperature of central heating when the mode is set to manual Room temp sensor Specifies whether the system uses a room sensor CH temp sensor Specifies whether the system uses a sensor heating Permanent pump Yes the pump runs at a given temperature in the room reduced the temper...

Page 28: ...6 Main menu 6 2 Hot water 6 2 1 Selection of circuit Allows you to select the number of hot water circuit 6 2 2 State Allows you to monitor the status of hot water page 28 PL20110629 ...

Page 29: ... is maintained c disabled off the heat Heat now Heats hot water once to a comfortable temperature regardless of the program Hysteresis The value of which can reduce the temperature of hot water Economical temp Desired temperature of hot water outside the period of heating 6 2 4 Time program Used to configure the time steering hot water preparation Description of the adjustment time refer to chapte...

Page 30: ...erature of the source of the desired temperature of hot water during heating Source Specifies the source of energy for hot water Temperature MAX Maximum temperature of hot water Delta MIN temp The minimum temperature difference between the source and the hot water at which the pump can work Pump test Starts the pump regardless of other conditions Circ name Gives name for the hot water circuit page...

Page 31: ...r starts charging Lower set temperature Above this temperature at the bottom of a buffer completes the process of charging Programme Constant the buffer is charged regardless of the time time the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer estyma electronics www estyma pl page 31 PL20110629 ...

Page 32: ...chnical personnel The changes may cause malfunction of the system Service Function Description Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating Auto upper temp Specifies whether the upper temperature buffer minimum is requested manually or automatically Automatically based on the needs of other power consumers in t...

Page 33: ...s ago the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down 6 4 2 Settings Settings Function Description Boiler temp set Heating water temperature in the boiler which will be maintain the controller Menu is active only in continuous work mode estyma electronics www estyma pl page 33 PL20110629 ...

Page 34: ...uto temperature calculated automatically b continuous the temperature is kept constant Hysteresis The temperature of the boiler must be reduced by this value to launch the burner MIN return temp Minimal return to boiler temperature maintain by mixer Return mixer time Specifies the time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mix...

Page 35: ... to select language of the menu 6 5 3 General settings 6 5 3 1 Alarm buzzer We define here if the driver shall notify of alarms by acoustic signal 6 5 4 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system estyma electronics www estyma pl page 35 PL20110629 ...

Page 36: ...ES Module Description Module no 0 3 heating circuits of the numbers 2 3 4 Outdoor temperature sensor Module no 1 3 heating circuits of the numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12 13 Module no 4 3 heating circuits of the numbers 14 15 16 Module no 5 Buffer Solar collectors Hot water no 2 Return temperature sensor Module ...

Page 37: ...of buffers Specifies the number of buffors in the system Outside temp sensor Specifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is equipped with solar collectors 6 5 4 3 Restore to factory settings This function allows the controller to restore the f...

Page 38: ...r 6 6 1 State 6 6 2 Settings Settings Function Description Feed fuel now Starts fuel feeding screw regardless of other features Burner on Consent to work of the burner Fuel type Specifies the type of fuel page 38 PL20110629 ...

Page 39: ...odulation Modulation type Burner mode power modulation or two power levels Photo threshold Brightness in the the burner over which is recognized as a fire Igniter test Turn on igniter for testing Heater feeder test Turn on burner feeder for testing Storage feeder test Turn on storage feeder for testing Blower test Turn on blower for testing Test fuel mass Fuel mass obtained during continuous fuel ...

Page 40: ...end of the fuel or the flame goes out 3 Burner overheating The temperature of the burner has reached its maximum value 4 Boiler sensor shorted The controller detected shorted boiler temperature sensor The reason may be damaged sensor or connection cable 5 Boiler sensor open The controller detected open boiler temperature sensor The reason may be damaged sensor or connection cable 6 Burner sensor s...

Page 41: ...ation with module 4 16 Communication with module 5 17 Communication with module 6 18 Communication with module 7 19 HW sensor shorted 20 HW sensor open 21 Room temp sensor shorted 22 Room temp sensor open 23 Quenching error 24 Lambda communication 25 Solars overheating 26 Solars freezing The codes of the modules 33 Shorted IN1 Module 0 34 Shorted IN2 Module 0 35 Shorted IN3 Module 0 36 Shorted IN4...

Page 42: ...n IN5 Module 0 50 Open IN6 Module 0 51 52 53 54 55 Open IN11 Module 0 56 57 58 Overheating Module 0 65 Shorted IN1 Module 1 66 Shorted IN2 Module 1 67 Shorted IN3 Module 1 68 Shorted IN4 Module 1 69 Shorted IN5 Module 1 70 Shorted IN6 Module 1 71 72 73 74 75 76 77 Open IN1 Module 1 78 Open IN2 Module 1 79 Open IN3 Module 1 page 42 PL20110629 ...

Page 43: ...horted IN2 Module 2 99 Shorted IN3 Module 2 100 Shorted IN4 Module 2 101 Shorted IN5 Module 2 102 Shorted IN6 Module 2 103 104 105 106 107 108 109 Open IN1 Module 2 110 Open IN2 Module 2 111 Open IN3 Module 2 112 Open IN4 Module 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 118 119 120 estyma electronics www estyma pl page 43 PL20110629 ...

Page 44: ...odule 3 135 136 137 138 139 140 141 Open IN1 Module 3 142 Open IN2 Module 3 143 Open IN3 Module 3 144 Open IN4 Module 3 145 Open IN5 Module 3 146 Open IN6 Module 3 147 148 149 150 151 152 153 154 Overheating Module 3 161 Shorted IN1 Module 4 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 165 Shorted IN5 Module 4 166 Shorted IN6 Module 4 page 44 PL20110629 ...

Page 45: ... Module 4 179 180 181 182 183 184 185 186 Overheating Module 4 193 Shorted IN1 Module 5 194 Shorted IN2 Module 5 195 Shorted IN3 Module 5 196 Shorted IN4 Module 5 197 198 Shorted IN6 Module 5 199 Shorted IN7 Module 5 200 Shorted IN8 Module 5 201 Shorted IN9 Module 5 202 203 204 205 206 Overheating Module 5 estyma electronics www estyma pl page 45 PL20110629 ...

Page 46: ... Settings Settings Function Description Turn on delta Temp difference between solar and accumulator needed for solar pump turn on Turn off delta Temp difference between solar and accumulator needed for solar pump turn off page 46 PL20110629 ...

Page 47: ... is turn off Solar alarm temp MAX Maximal temp of solar collector Alarm and damage preservation procedure are taken over this temp Solar alarm temp MIN Minimal temp of solar collector Alarm and antifreeze procedure are taken under this temp Solar pump test Allow for solar pump testing 6 9 Info There you will find useful information about the controller including the version of software estyma elec...

Page 48: ...he using additional of expansion modules rozszerzeniowych I O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat storage tank buffer solar system solars Socket CAN bus is on the left side of the device Connecting cable must be connected according to the following designation Cable connection L line LOW white H line HIGH brown GND ground grey For connection...

Page 49: ...tion each of expansion modules can be found in chapter 6 5 4 1 and instruction of the enlargement module I O After finishing configuration of expansion modules to do remains only a change the system settings Menu is used to configuration the heating system and the possibility of settings is dependent of number of arranged expansion modules The table describing the functions refer to chapter 6 5 4 ...

Page 50: ...7 Expansion of the system CAN bus page 50 PL20110629 ...

Page 51: ...ensor through enlargement module I O with the number 5 if in the system there are other modules enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION estyma electronics www estyma pl page 51 PL201...

Page 52: ...e burner From the main menu by selecting BURNER we get to the settings Here you can again enter the mode SERVICE and if required enter the access code In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements page 52 PL201106...

Page 53: ...the connections you must configure the controller to work with collectors proceed as described below The first step is to enable module number 5 From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION estyma electronics www estyma pl page 53 PL20110629 ...

Page 54: ... enter the access code in the SERVICE mode After entering the code run SYSTEM CONFIGURATION Find the position Solars and activate them by changing the settings to YES After finishing configuration the controller we can start to change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter 6 8 page 54 PL20110629 ...

Page 55: ...easurement accuracy 4ºC Sensors NTC 10kΩ B25 85 3877K 0 75 VISHAY BC components Ambient temperature 0 60ºC Moisture 5 95 non condensing Software class A Module output load capacity CH pump 100W HW pump 100W Igniter 400W Blower 150W Burner feeder 150W Feeder tank 150W estyma electronics www estyma pl page 55 PL20110629 ...

Page 56: ...Manufactured by Estyma electronics al Lipowa 4 11 500 Giżycko POLAND tel 48 87 429 86 75 fax 48 87 429 86 75 biuro estyma pl www estyma pl page 56 PL20110629 ...

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