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EL555  Elliptical

8

 UNPACKING THE UNIT

1. Using a razor knife (Box Cutter) cut the outside, bottom, edge of box along the dotted Line. Lift

Box over the unit and unpack.

2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged

parts are found, or parts are missing, contact your dealer immediately.

3. Locate the hardware package. The hardware is separated into steps. Remove the tools first.

Remove the hardware for each step as needed to avoid confusion.

 The numbers in the instructions

that are in parenthesis (#) are the item number from the assembly drawing, for reference.

STEP 1: Incline Rail Assembly and Console Mast

1.  Install the Incline Rail Assembly (2) into the U-channel bracket of the Main Frame (1). Secure

with the six bolts & associated hardware as follows: From the sides install two 3/8 x1-1/2  Hex
Head Bolts (77) with two 3/8  Flat Washers (96) and two 3/8  Nuts (89). From the top install
four 5/16 x2-1/4  Hex Head Bolts (167), four 5/16  Split Washers (178), four 5/16  Flat Washers
(100), and four 5/16  Star Washers (179), as shown in figure 1, and tighten securely.

2.  Connect the three Incline Motor Power lines (your machine may have only one 3-pin power

connector) by matching the Red, White and Black color codes of the wires (37) and the 3-pin
position Sensor Connector (38).

3. Locate the Console Mast (12) and Console Mast Cover (49) and slide  the  Cover onto the Mast

as far as it will go. Make sure the Console Mast Cover is facing the correct way.  At the top
opening of the Main Frame of the elliptical there is a Computer Cable (39). Unravel and
straighten out the cables and feed them into the bottom of the console mast tube and out of the
top opening. Install the Console Mast (12) into the receiving bracket on the top of the Main
Frame (1). Pull slightly on the cables at the top of the mast while installing. This will ensure the
cable does not get pinched and electrically shorted during the console mast assembly.

4. Put one 3/8" x 2T Split Washer (128) onto the 3/8" x 2-1/4" Long Hex Head Bolt (75) and install

through the left side of the receiving bracket into the Console Mast (12). Put the two 3/8" x 23
Curved Washers (104) onto the two 3/8" x 3/4" Short Hex Head Bolts (76) and install through
the front of the console mast. Using the 13/14m/m Wrench, tighten the three bolts, and the
fourth bolt, which is pre-installed, firmly. These bolts should be tightened as much as you
possibly can.

5.  Plug all of the connectors into the back of the console; Computer Cable (39), two Hand pulse

Cables (44) and Incline cable (36). Secure the Console (32) on the console mounting plate with
four M5x10m/m Phillips Head Screws (85).

Assembly Instructions

Summary of Contents for EL555

Page 1: ...PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE OPERATING YOUR NEW ELLIPTICAL Z100 Z300 Z500 Z700 OWNER S MANUAL EL555 Elliptical...

Page 2: ...ty Instructions 3 Important Electrical Information 4 Important Operation Instructions 4 Assembly Instructions 5 Operation of Your New Elliptical 13 Manufacturer s Limited Warranty 25 Table of Contents...

Page 3: ...lephone number and the date of purchase below to make any future needed contact easy We appreciate your support and we will always remember that you are the reason that we are in business Please compl...

Page 4: ...rks from the motor could ignite a highly gaseous environment n Never drop or insert any object into any openings n Do not use outdoors n To disconnect turn all controls to the off position then remove...

Page 5: ...th of least resistance for electric current reducing the risk of electric shock This product is equipped with a cord having an equipment grounding plug The plug must be plugged into an appropriate out...

Page 6: ...4 3 8 x 23mm Curved Washer 2pcs 128 3 8 Spilt Washer 1pc 76 3 8 x 3 4 Hex Head Bolt 2pcs 100 5 16 x 20mm Flat Washer 4pcs 89 3 8 Nylon Nut 2pcs 85 M5 x10mm Phillips Head Screw 4pcs 167 5 16 x 2 1 4 He...

Page 7: ...w 6pcs 102 25 mm Wave Washer 2pcs 131 3 8 x 30mm Flat Washer 2pcs 107 3 5mm x 12mm Sheet Metal Screw 2pcs 82 M5 x 15mm Phillips Head Screw 22pcs 157 M6 x 10mm Phillips Head Screw 4pcs 100 5 16 x 20mm...

Page 8: ...EL555 Elliptical 7 Tools 126 Phillips Screw Driver 1pc 125 Short Phillips Screw Driver 1pc 129 12 14 mm Wrench 1pc 124 13 14mm Wrench 1pc...

Page 9: ...ck color codes of the wires 37 and the 3 pin position Sensor Connector 38 3 Locate the Console Mast 12 and Console Mast Cover 49 and slide the Cover onto the Mast as far as it will go Make sure the Co...

Page 10: ...EL555 Elliptical 9...

Page 11: ...he handlebars have a small sticker on them indicating L left and R right 3 Install two 3 8 X 35 mm Flat Washers 131 onto the two 3 8 X 3 4 Hex Head Bolts 76 and install and tighten in the threaded hol...

Page 12: ...on the ends of the connecting arms 8 9 Align the hole in the rod ends with the hole in the brackets of the left and right Handle Bar 10 11 The rod end should be on the inside of the Handle Bar bracket...

Page 13: ...the Front Stabilizer Cover 59 on the front stabilizer with two M5x15mm Phillips Head Screws 82 5 Install the two incline Cover brackets 156 with the hole for mounting the plastic cover on the bent tab...

Page 14: ...ps The second solution was to make the foot pedal adjustable to the user s style of pedaling the elliptical We achieved this by adding an adjustment that allows the angle of the footpad to be changed...

Page 15: ...on When the lights go off the dot matrix display will show a software version i e VER 1 0 and the message window will display an odometer reading The odometer reading displays how many hours the elli...

Page 16: ...er Minute This is the actual pedal speed l L Current Work Level and MaxL Maximum Work Level of the program l Watts Indication of workload If 100 watts is displayed you are doing enough work to keep a...

Page 17: ...h we cannot provide an exact calorie count we do want to be as close as possible A message about Calories Calorie readings on every piece of exercise equipment whether it is in a gym or at home are no...

Page 18: ...any time during the editing of Data you can press the Stop key to go back one level or screen 6 Once the program starts you will be at level one This is the easiest level and it is a good idea to sta...

Page 19: ...exertion workout Work Profile Incline Profile Cardio The Cardio program is designed to increase your Cardio vascular function This is exercise for your heart and lungs It will build up your heart mus...

Page 20: ...6 Next is the option to turn on or off the Incline profile You can choose to turn the incline profile off and just use the Incline switches on the console to manually control the incline angle setting...

Page 21: ...essage window will ask you to enter your Age You may enter your Age using the Up and Down keys or the numeric key pad then press the Enter key to accept the new number and proceed on to the next scree...

Page 22: ...m 180 X 8 144 beats per minute 80 of maximum So for a 40 year old the training zone would be 108 to 144 beats per minute If you enter your age during programming the console will perform this calculat...

Page 23: ...ception of Effort 6 Minimal 7 Very very light 8 Very very light 9 Very light 10 Very light 11 Fairly light 12 Comfortable 13 Somewhat hard 14 Somewhat hard 15 Hard 16 Hard 17 Very hard 18 Very hard 19...

Page 24: ...default is 70 you may select 60 or 80 also Adjust the level and then press enter 6 You are now asked to select the Target heart rate Level This is the heart rate level you will experience during the p...

Page 25: ...s use a 14mm wrench or adjustable wrench to adjust the levelers Maintenance Menu in console software The console has built in maintenance diagnostic software The software will allow you to change the...

Page 26: ...such as alterations modifications abuse misuse accident improper maintenance inadequate power supply or acts of God 4 Products with original serial numbers that have been removed or altered 5 Products...

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