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Introduction

 

 

MANUAL - ES700B

 

 

Rev November 2019 
Copyright © 2019 Equipment Source Inc.  

Page 6 of 30

 

1.5

 

24hr Unattended Use 

Equipment Source Inc (ESI) manufacturers a variety of mobile heaters that are designed and intended 

for continuous 24/7 Unattended heating applications in temporary and permanent applications.

 These 

heaters are designed, manufactured and tested for unmonitored 24/7 use. The heaters should be 

monitored on a daily basis but do not require continuous 24/7 monitoring. Operators should adhere to 

the Operations and Maintenance manual pertaining to the specific piece of equipment as well as local, 

state and federal laws.  

ESI mobile heaters are manufactured to the highest industry standard with 110%+ fluid containment 

within the unit. The units are supplied with fuel from the on-board fuel tank located within the 

containment basin using an electric fuel pump that turns off if the unit shuts down due to failure. These 

heaters are manufactured with UL listed components and to UL listed standards as well as CSA 

standards. 

ESI heaters have a long history of safe reliable use on construction sites, DOD facilities, oil and gas fields 

and other facilities. ESI heaters have a clean safety record with no reports of major safety incidents. 

They are approved for use as described above by all of the major oil companies including but not limited 

to BP, Conoco, Exxon, Alyeska Pipeline Service Company and Hilcorp.  

Summary of Contents for 101160-01

Page 1: ...9049 888 868 9049 425 251 6119 701 774 5312 Equipment Source Inc MANUAL ES700B Self contained Mobile industrial heater www esialaska com For Parts Service Fairbanks Alaska 907 458 9049 FAI Parts ESIa...

Page 2: ...PH 11 4 LPH Maximum 5 5 GPH 20 8 LPH Fuel Type ES700B ULSD Fuel Storage Capacity 240 GAL 910 L Secondary containment 150 DOT Classification Testing UN IBC Heater Max heat input 770 000 BTU HR Heat exc...

Page 3: ...from ANSI 309S stainless steel for extended life 1 2 Manual Applicability This manual is applicable to the following Equipment Source Incorporated ESI machine models Model ESI No Description ES700B 10...

Page 4: ...of ESI This warranty supersedes and is in leu of all other warranties expressed or implied including terms and conditions of Purchase Orders The company must be notified within 5 five business days in...

Page 5: ...ntain proper coolant levels Replace coolant if coolant condition has degraded Inspect oil level and condition Add oil as needed to maintain proper oil levels Replace oil at recommended service interva...

Page 6: ...l state and federal laws ESI mobile heaters are manufactured to the highest industry standard with 110 fluid containment within the unit The units are supplied with fuel from the on board fuel tank lo...

Page 7: ...ion 13 4 2 Recommended Fuels and Fueling Instructions 14 4 3 Access and Clearance 14 4 4 Leveling 14 4 5 Pre Startup Checklist 15 4 6 Startup 15 4 7 Monitoring and Operation 15 4 8 Shutdown 16 4 9 Adj...

Page 8: ...l Read and understand the operating section of this manual Take time to familiarize yourself with the controls and instructional placards before operating or servicing Contact Equipment Source if addi...

Page 9: ...and Storage 3 1 Dimensions and Weights Machine Weights Dry 4600 LB 2090 KG With skid 101590 5050 2290 With trailer 101159 5950 2700 Trailer 101159 GVW 7800 3350 Trailer 101159 Max Tongue 600 270 All w...

Page 10: ...sporting and Storage MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 10 of 30 Figure 2 Machine dimensions mounted on Trailer PN 101159 Dimensions are in inches meters unless n...

Page 11: ...e for crane hoisting Use rigging equipment rated at 4 tons minimum 3 3 Transporting on a Flatbed Truck 1 Lift the machine following the guidelines presented in Section 3 2 Lifting 2 Fully retract trai...

Page 12: ...has cooled sufficiently cover the chimney with a durable material to prevent animal intrusion 6 Ensure the heater is positioned on thaw stable ground if applicable Add blocks to support the tongue as...

Page 13: ...nclosures using flexible duct connections For efficient operation keep duct lengths as short as possible Excessive duct lengths will reduce air flow in the heat exchanger and cause the burner to cycle...

Page 14: ...filling the main heating oil tank to prevent engine failure while the heater is operating Premature generator shutdown can damage the burner 4 3 Access and Clearance Ensure all sides of the heater are...

Page 15: ...nected and functioning 4 6 Startup Use the following checklist to start and operate the machine Open the door labeled Machine Controls to access all required controls 1 Turn off the Master Disconnect...

Page 16: ...r to the instruction manual supplied for the Carlin 301CRD oil burner the following Nozzle Capacity Chart when making adjustments to the firing rate and airflow Changing the firing rate may require ad...

Page 17: ...ressure control 4 10 Auxiliary Power Connection All machine models are equipped with a 120V 20A 60Hz auxiliary AUX GFCI receptacle The AUX power connection can be used to run work lights and tools as...

Page 18: ...eater fan belt s Use Racor R60S Primary Filter Check air filter every 500 hours if operating in a dusty environment Every 3000 hours Or 12 months Change oil and oil filters Change Fuel Filters Change...

Page 19: ...ervice or trouble shooting 5 4 Fan Service For additional maintenance information refer to the blower manufacture s manual 5 4 1 Belt tensioning and replacement Belts tend to stretch and should be per...

Page 20: ...for icing when operated in winter conditions If necessary remove the four 4 bolts A required to access the blower inlet to clear ice Do not attempt to open the blower access door unless the machine he...

Page 21: ...1CRD burners with the 60200 controller The controller has a pre purge of 30 seconds and a post purge of 5 minutes There is a low voltage continuity loop through the burner safeties to the thermostat t...

Page 22: ...Basic Trouble Shooting MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 22 of 30 Figure 7 Burner and Safety Controls Figure 8 Outlet Air Temperature Control...

Page 23: ...ires connected to the FF terminals on the controller If the amber light stays on replace the controller Red and Amber LEDs are off but the burner fails to start NOTE Fan must be running for burner to...

Page 24: ...panel All three relays must be working for the system to operate Starter engages but engine fails to start Check fuel level Check for water in fuel and drain completely if present Check electric fuel...

Page 25: ...20C If control panel is functioning check 30A breaker on the engine control panel If the engine control panel fails to start see Engine controller fails Check fan thermostat circuit The fan should dr...

Page 26: ...Electrical Schematics MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 26 of 30 7 Electrical Schematics Figure 9 ES700B Power Wiring...

Page 27: ...Electrical Schematics MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 27 of 30 Figure 10 12V Engine Control Schematic...

Page 28: ...ment Source Inc Page 28 of 30 8 Maintenance Records Table 7 Machine Data Machine Serial Number Engine Serial Number Generator Serial Number Trailer Serial Number Table 8 Maintenance Records Date Engin...

Page 29: ...Maintenance Records MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 29 of 30...

Page 30: ...MANUAL ES700B Rev November 2019 Copyright 2019 Equipment Source Inc Page 30 of 30...

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