ESDEC FLATFIX WAVE Manual Download Page 2

DISCLAIMER

This assembly manual must be kept in a safe place for future use!

For the duration and conditions of the warranty, we recommend 

that you contact your supplier. We refer to our General Terms and 

Conditions of Sale and Delivery, which are available on request. The 

manufacturer rejects all liability for any damage or injury resulting 

from failure to follow this assembly manual carefully and observe the 

usual precautions during transport, assembly and using the FlatFix 

Wave assembly system.

GENERAL INSTALLATION CONDITIONS

General

Failure to comply with the instructions in this document may result 

in the lapse of all warranty and product liability claims. The data, 

comments and opinions contained in this document are binding and 

should be checked for completeness and up to date status. Esdec BV 

reserves the right to change this document without notice.

Stability and condition of the roof

The roof must be in good condition and strong enough to support 

the weight of the solar panels including additional materials, wind 

and snow loads. Check the stability of the roof and adjust the roof/

structure if necessary, if in doubt, call in a structural engineer. Ensure 

that the load threshold of the roof is not exceeded, either locally or as 

a whole.

Safety warnings

• The installation of the FlatFix Wave assembly system must be carried 

out as standard by qualified technical personnel (at least 2 skilled 

persons).

• The addition or omission of parts may adversely affect the operation 

and is strongly discouraged!

• Before installing the solar panels, the roof must be clean, dry, flat and 

free of algae, etc.

• Avoid assembly in strong winds and on a wet and slippery roof 

surface.

• Always work on the roof with fall protection and, if necessary, with 

safety nets and edge protection.

• Wear shoes with a reinforced tip and firm non-slip soles.

• Always wear suitable protective clothing when performing work.

• When moving the material (solar panels, etc.) always use a hoisting 

aid/hoisting installation.

• Always place a ladder on a strong, stable surface.

• Always place the ladder at an angle of about 75º and allow it to 

protrude about 1 metre above the roof edge.

• If possible, secure the ladder at the top with a rope or tension strap.

• Preferably work according to the manual “Safe Working on Roofs”.

• 

NB: 

In the assembly of the standard unit and the start unit, make 

sure that hands and/or fingers are not trapped in the area of the 

hinged parts!

Range of application of FlatFix Wave

• Suitable for all wind zones, terrain categories and building heights, 

provided the maximum wind pressure does not exceed the maximum 

panel specification.

• For roof heights above 12m please contact your supplier.

• Roof material: Concrete, Bitumen, EPDM, PVC, TPO. For other roof 

coverings, please contact your supplier.

• Roof slope: Up to 5º counts as a flat roof. If your roof slope is > 5°, 

please contact your supplier.

• Maximum field size: 40 x 40m.

Due to continuous improvement efforts, the product may differ in 

detail from what is described in this manual. This means that the in

-

structions given are only intended as a guide for the installation of the 

product mentioned in this manual.

This manual has been compiled with the greatest possible care, but 

the manufacturer cannot accept liability for any errors in this manual 

or their consequences. In addition, all rights are reserved and no part 

of this manual may be reproduced in any form whatsoever.

Edge area

The distance from the solar panels to the edge of the roof must be 

approximately 1/5 of the height of the building with a minimum 

distance of 30 cm, due to the very turbulent wind currents in this area.

No solar panels must be installed in this area, either in whole or in 

part.

The edge area to be maintained is derived from the FlatFix Wave 

calculator. 

Ballast

If your roof is higher than 12 metres, we recommend that you consult 

your supplier to help you determine the correct ballast.

Standards, regulations and rules

When installing the assembly system, it is important to follow the 

assembly manual and related standards to prevent accidents. 

In particular, observe the following standards, regulations and rules:

• Buildings Decree 2012 (regulations for the construction, use and 

demolition of buildings)

• NEN 7250:2014 - Structural aspects of solar energy systems

• NEN-EN 1990 - Basis of structural design

• NEN-EN 1991-1-3 - General loads - snow load

• NEN-EN 1991-1-4 - General loads - wind pressure

• NEN 1010:2015 - Electrical installations for low voltage (HD-IEC 60364)

• NEN-EN-IEC 62305 - Lightning protection

• Workplace safety laws and regulations - safe working and working 

conditions 

• NEN 3140 - safe operation of low-voltage installations 

• VCA checklist - Safe working on the work floor

• Scaffolding directive & workplace safety A-sheet ladders/scaffolding

Removal and disassembly

Dispose of the product in accordance with local laws and regulations. 

At the end of the service life, all materials are recyclable.

The plastic roof supports are attached to the units and the wind de

-

flectors by means of a click system.

Warranty

Warranty according to the Esdec BV warranty terms. These can be 

found on the website www.esdec.com

Liability

The manufacturer accepts no liability for damage or injury caused by 

failure to comply (strictly) with the safety guidelines and instructions 

in this manual, or by negligence during installation of the product and 

the accessories listed in this document.

• Typing errors reserved

                

 

 

 

 

 

 

01

Summary of Contents for FLATFIX WAVE

Page 1: ...www esdec com REV01 MANUAL FLATFIX WAVE ...

Page 2: ...nel specification For roof heights above 12m please contact your supplier Roof material Concrete Bitumen EPDM PVC TPO For other roof coverings please contact your supplier Roof slope Up to 5º counts as a flat roof If your roof slope is 5 please contact your supplier Maximum field size 40 x 40m Due to continuous improvement efforts the product may differ in detail from what is described in this man...

Page 3: ... 4 3 2 6 4 FlatFix Wave Cable bracket 1009124 UNITS TOOLS EQUIPMENT 8 4 3 3A 5B 3A FlatFix Wave Stabilizer 3530 1009111 ACCESSORIES 8 FlatFix Wave Ballast bracket 1009123 5 FlatFix Wave Wind Deflector A and B Wind deflector kit 1019103 6 FlatFix Wave Connector pin 1009122 7 FlatFix Wave Roof support 1009120 WIND DEFLECTORS 6 7 5B 5A 7 FlatFix Wave Roof support 1009120 BALLAST 105 105 80 210 4 kg ...

Page 4: ...h chalk the place on the roof where the start units are to be placed NB Make sure your roof is in good condition If in doubt consult your roof specialist NB The distance from the solar panels to the edge of the roof should be approximately 1 5 of the height of the building See the installation drawing that is calcu lated with the Esdec calculator for the correct distance Tip Lift the dual start un...

Page 5: ...e edge of the panel field with a centre to centre distance A To do this use the measuring bar at various places on the dual start unit A A A B Make sure that the dual start units are aligned with each other A B Tip Ballast the aligned units to prevent them from shifting A B A B A L A B panel See Annex B for an explanation of the use of the Measuring bar ...

Page 6: ...upling is firmly engaged 3 Carefully turn the dual unit downwards until it is completely flat and clicks into place Click 3 OPEN THE TOP OF THE DUAL UNIT UNTIL IT IS COMPLETELY FLAT AND CLICKS INTO PLACE NB Make sure that your hands fingers are not trapped in the area of the hinged parts Click Tip Lift the dual unit slightly at the coupling by its own weight the unit clicks firmly into place Click...

Page 7: ...ame time for easier assembly Click Click NB Follow the installation drawing for the positions of the stabilizers Place the stabilizer in the centre aligned with 4 high base elements whose ends protrude an equal distance Click on the cable brackets at the top of the stabilizer NB Align the first stabilizer well and then align the other stabilizers NB Make sure that the cable brackets face the back ...

Page 8: ...3 PLACE OPTIONAL BALLAST 5x4 kg Tilt the ballast bracket at an angle in the unit on the high base Tilt the ballast bracket back into the module Slide the bracket against the high base and then click the bracket into the long edge Place the ballast 3x4 kg in the ballast track and the other ballast 2x4 kg in the module 4 Click 4 PLACE THE BALLAST IN POSITION ON THE BALLAST BRACKET AT THE POSITION OF...

Page 9: ...l until the panel is firmly clamped in place Click 8 ASSEMBLY OF SOLAR PANELS AND CABLES 3 PLACING CABLES OR MC4 CONNECTOR 1 Place the cables or MC4 connector of the solar panel in the gutter of the stabilizers at the place of the high base elements 2 Insert the cables or the MC4 connector into the cable supports 3 Connect the cables or MC4 connector to the stabilizers using cable ties MC4 Connect...

Page 10: ...igh base 3 Squeeze the springs to shorten the connector pin 2 ASSEMBLE 2 CONNECTOR PINS TO WIND DEFLECTOR A 1 ASSEMBLE THE ROOF SUPPORTS UNDER WIND DEFLECTOR A 1 Slide the roof supports over the flange of wind deflector A 2 Click the wind deflector on the roof supports Click A B 1 Slide wind deflector A against the panel frame on the side of the field by inserting the connector pin 2 Bend the flan...

Page 11: ...Make sure wind deflector B fits well on the panel frame 4 ASSEMBLE THE OTHER WIND DEFLECTORS A AND B ON THE REST OF THE FIELD Assemble the other wind deflectors A and B on the rest of the field Repeat the steps in Sections 9 and 10 1 ASSEMBLE THE ROOF SUPPORT UNDER WIND DEFLECTOR B 1 Slide the roof support over the flange of wind deflector B 2 Click the wind deflector on the roof support 10 ASSEMB...

Page 12: ...SSEMBLE THE ADDITIONAL ROOF SUPPORT TO THE UNIT Place the roof support in the correct position underneath the unit Place the hook of the roof support through the hole in the unit Turn the roof support 90 degrees until it engages Click 11 ...

Page 13: ...t size L on the Measuring bar 1st handle to 3rd handle Turn the Measuring bar so that the handles face down 4 Set size A with a tape measure A recommended distance between the panels Place the units at the correct distance from each other Align the units Use multiple Measuring bars for this L L A 12 L A L ...

Page 14: ...without stabilizer End of row with stabilizer 1x cable bracket 2x cable bracket 3x cable bracket 0x cable bracket 1x In the middle 2x 10cm relative to the ends 1x 10cm relative to the end 2x 5cm relative to the high base 15 metres Cable ties Cable ties Cable ties 2x cable tie detail ...

Page 15: ...the lips on the side of the units 2 Bring the top bar of the wire gutter over these lips 3 Fold the lips further around the rod to enclose it Make sure that the wire tray does not rise above the units 3 CONNECTORS AND CABLES TO BE FIXED IN THE STABILIZER AND ON THE CABLE SUPPORTS 1 Connect the MC4 connectors 2 Place the MC4 connector with the cables in the channel section of the stabilizers and in...

Page 16: ...he required LPL in cooperation with the lightning specialist Get advice to create a safe area for PV by means of Air termination rods in cooperation with lightning specialist Overvoltage protection in accordance with NPR8110 Proceed with the installation in accordance with NEN1010 NPR5310 part 712 6 3 NEN EN IEC 62305 yes no yes no yes no Delivery Oplevering en controlerapport PV installaties Tech...

Page 17: ...ly tightening the panel lock ensures correct contact of the panel frame with the high base Integrated bonding The grounding conductor Ø 4mm2 runs parallel to the plus and min conductors and is connected to a separate grounding point of the inverter Connect at least one rail in a field to a ground rail Each individual PV field will have its own bonding conductor The grounding cable can be fitted wi...

Page 18: ...ast 16mm2 connections Check necessity additional overvoltage protection type 1 and or type 2 Make sure that the cable support systems are also grounded and connected to LPS NB Metal cable support systems also belong to the PV system Make sure that the grounding cable is routed parallel to the DC cables IN BOTH CASES CONSULT YOUR LIGHTNING PROTECTION SPECIALIST IN ADVANCE TO ANALYSE YOUR PROJECT AN...

Page 19: ...lly turn the unlocking tool downwards so that the panel latch can be slid back 3 Slide the panel all the way back in the direction of the panel This unlocks the low side of the panel Click 4 Lift the panel a few cm and push the panel backwards out of the high base elements 5 Now you can lift the whole panel 4 5 18 ...

Page 20: ...it and FlatFix are inspired by the installer who regularly installs solar panels Easy quick reliable installation using innovative high quality durable assembly systems Esdec makes it possible MAKE THE CLICK WITH ESDEC QUICK RELIABLE INNOVATIVE 19 11 2020 Esdec Londenstraat 16 7418 EE Deventer Netherlands 31 850 702 000 info esdec com ...

Reviews: