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WARNING:

 

When performing the work  

described in these instructions, always work safely 

and use proper safety equipment to help avoid 

injury. Always wear hard hat, gloves, safety shoes, 

eye protection, hearing protection and fall  

protection per regional, national and site  

requirements (e.g., OSHA, MSHA) when  

performing maintenance work. To avoid injury to 

others, keep bystanders well out of the way.

Non-lock Style Wear Cap Installation

For Use on Intermediate Adapters

Inspect all components for damage. Replace any damaged parts.
  •  Slide wear caps onto the adapter top and bottom surfaces, so that the wear  

cap rear central and two forward side tabs insert fully into the respective slots 

of the adapter.

  •  Install and pin the point.

Non-lock Style Wear cap Removal

  •  Drive out the point pin and remove the point.
  •  Slide the worn wear cap off the adapter. 

IMPORTANT: 

If soil packs tightly between the wear 

cap and the adapter, it may be necessary to strike  

the flat sides of the wear cap several times with a  

dead blow hammer, to loosen it for removal. 

WARNING: 

Do not strike corners or edges  

with hammer.

Lock Style Wear Cap Removal

For Use on Weld-on Bases 

Clean debris from the gaps around the wear cap lock. 

WARNING: 

Do not strike corners or edges with hammer.

 • 

Rotate Lock –

 Use a drift and a 4-8 lb (2-4 kg) hammer to rotate the 

lock to the unlocked position. Use ESCO lock removal tool for safe 

and effective removal. It may be necessary to partially rotate the lock in 

both directions to break loose soil fines, before fully rotating it.

IMPORTANT:

 Lock must be rotated completely (180°) to release  

the wear cap.

 • 

Remove Wear cap –

 Slide wear cap out of adapter slots.  

Use appropriate lifting devices to support and remove wear cap.  

It may be necessary to place a pry bar between the adapter  

and the rear inside face of the wear cap to lift and free it  

from soil fines.

Back view of wear cap

Front view new style  

of wear cap

Summary of Contents for Posilok S Series

Page 1: ...S Series Posilok Installation Removal and Maintenance...

Page 2: ...e causes of injury or death WARNING A statement preceded by WARNING is information that should be acted upon to prevent serious injury or death CAUTION A statement preceded by CAUTION is information t...

Page 3: ...1 Table of Contents Adapter Installation S95 only Component Preparation 4 Install Pin 4 Install Adapter 4 Retighten Pin 5 Adapter Removal S95 Only 5 Adapter Installation S110 S130 and S145 Install Pi...

Page 4: ...r sleeve of the pin be covered in grease see Pin Rebuild section Place pin into adapter base Tip Pin can be inserted from either side of base Recommended corner positions should be installed from the...

Page 5: ...ole during an adapter change out Remove only when there appears to be damage or the pin is due for maintenance Remove Adapter Use appropriate lifting devices to support and remove adapter If soil fine...

Page 6: ...For S110 S130 and S145 sizes the end with hex socket must be inserted first Tip Pin can be inserted from either side of base Recommended corner positions should be installed from the inside If pin is...

Page 7: ...he severity of application Recommended Pin Torque To assure adapter is fully installed Size S110 150 190 ft lb 200 260 nm Sizes S130 and S145 90 290 ft lb 260 390 nm Adapter Removal with S110 S130 and...

Page 8: ...long term service because of nose wear In this event the nose can be rebuilt in the indicated areas with welding and grinding IMPORTANT Perform Step 1 using the nose side template Step 2 using the nos...

Page 9: ...Template S95 WRT S95ST WRT S95CT WRT S95 3D S110 WRT S110ST WRT S110CT WRT S110 3D S130 WRT S130STA WRT S130CTA WRT S130 3D S145 WRT S145ST WRT S145CT WRT S145 3D Nose Rebuild Continued 3 Rear Corner...

Page 10: ...of the lock pockets tap the drift with a hammer to cause the lock to rotate halfway around until the flat side of the lock is facing you and is lined up with the inside face of the wear cap IMPORTANT...

Page 11: ...T If soil packs tightly between the wear cap and the adapter it may be necessary to strike the flat sides of the wear cap several times with a dead blow hammer to loosen it for removal WARNING Do not...

Page 12: ...escocorp com 2014 ESCO Corporation All Rights Reserved P6009MIN01L0914...

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