background image

 

630184_4 IB Installation Manual NZ

 

33 

26.1

  Fitting the Fascia Panels: 

To avoid scratches or knocks to the fascia panels of this heater they must be fitted at the 
complete conclusion of the installation process. It may be necessary to use the outer fascia 
to initially locate the heater but then remove it again  
so that there is no chance of damage. 
 

Note:

 Never 

Ever

 Rub the Fascia Panels. 

 

 
Step 1: 

Replace the glass 

 

 

Note:

 If the glass gasket requires 

 

 

a replacement, call your nearest 

 

 

Escea agent who will ensure the part is  

 

 

replaced with the correct type. In the event 

 

 

that the glass is broken by impact, purchase 

 

 

the replacement from an authorised  
Escea agent only. 
 

 
 
 
Step 2: 

Hang the outer fascia (larger one) 

 

 

 

from the lip that extends at the top  

 

 

 

of the heater at 45 degrees. 

 

 

 

If hanging a 4 sided fascia please  

 

 

 

refer to sections 24.1 and 24.2  

 

 

 

on the next page. 

 
 

 
 
 
Step 3: 

Fit the two screws at the base of    
each side of this fascia. The heater  
may have to be adjusted in or out 
of the cavity to ensure the fascia fits 
correctly. 
 
 
 

 

Step 4: 

Hang the top edge of the inner fascia  

 

 

 

 

(smaller one) from the lip that extends 

 

 

 

at 45 degrees from the top of the  
firebox. This fascia is held in at its base 
by magnets (IB850 & IB600). 
Alternatively, this fascia is screwed to the  
fire chassis (IB1100). 

 

Step 5: 

Place the bottom fascia trim into 
position. This panel is held on  
with magnets. If this panel does not fit, 
adjust the outer fascia side to side or 
the heater in/out until the trim fits well. 

Summary of Contents for IB1100

Page 1: ...ther relevant statutory regulations Must be installed by a qualified person This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Manufactured by Escea Ltd PO Box 5277 Dunedin...

Page 2: ... on completion of the installation must issue an energy work certificate in accordance with national and or local codes If an energy work certificate is not issued then the Escea warranty may be void This appliance needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air available to the room in which it is to be operating Warranty Repair...

Page 3: ...Gas Pipe 14 0 Assembling the Zero Clearance Kit 15 0 Fixing the Zero Clearance Kit to the Cavity 16 0 Gas Fireplace Installation 17 0 Attaching the Flue to the Fireplace 18 0 Connecting the Gas Pipe 19 0 Fixing the Heater to the Base and Wall 20 0 Placing the Fuel Bed 21 0 Converting between fuel beds 22 0 Electrode Placement 23 0 Converting Gas Type 24 0 Checking Operating Pressure 25 0 Fitting t...

Page 4: ...w Zealand installation within a full masonry chimney that is not open to any other building space If the top of the chimney is not present and the cavity is open to the roof space then a ZCK must be used The user will control their fire with the Radio Frequency RF remote that will normally be left in its wall mount cradle In addition to the RF remote it has a single auxiliary On Off button on the ...

Page 5: ...IB850 IB600 Velo 3 sided Velo 4 sided A 795mm 795mm B 625mm 660mm C 0mm 36mm Velo 3 sided Velo 4 sided Quadrato Rado A 1060mm 1060mm 1067mm 985mm B 600mm 635mm 652mm 560mm C 0mm 35mm 50mm 0mm Note 30mm clearance required below Quadrato fascia for air ventilation ...

Page 6: ...stallation Manual NZ 6 IB1100 Velo 3 sided Velo 4 sided Quadrato Rado A 1360mm 1360mm 1367mm 1285mm B 600mm 635mm 652mm 560mm C 0mm 35mm 50mm 0mm Note 30mm clearance required below Quadrato fascia for air ventilation ...

Page 7: ... tables for calculating the required ventilation given the size of the living space and the gas input of the appliance For example if you needed to size the wall vent as illustrated in the diagram above the UK Council for Registered Gas Installers CORGI recommends an area of 500 mm2 for every kilowatt of input in excess of 7kW 25 2MJ hr IB600 Input 36MJ hr IB850 IB1100 Input 43MJ hr Area of Wall V...

Page 8: ...her heat sensitive material then we recommend extending the hearth to 450mm from the fire 5 2 NOTE If the hearth is to be covered with tiles or some other veneer then the fire must be installed so that the base of the Zero Clearance Kit is level with the finished top surface of the hearth 6 0 Raised Installations Up a Wall If the fire is being located in such a way that the bottom of the cavity is...

Page 9: ...y you can construct a recess to mount your TV screen into Note The above television clearance recommendations are to be treated as a suggestion of a suitable installation only It is the responsibility of the end user to check the installation instructions of their electrical appliances to ensure that the location in relation to the gas fire is suitable Escea in no way guarantees or takes responsib...

Page 10: ...nd MUST be accessible after the heater has been installed This is normally done by means of a separate switch located outside of the cavity and wired to the plug This will allow service technicians to isolate the power supply before performing service work on the appliance 10 2 This appliance will draw a maximum of 2 Amps from a 240V supply No additional power supply is required for power flue ins...

Page 11: ... you have all the necessary flue parts before beginning your installation A standard timber flue installation should include the following components 2 x G3001 150 x 1200mm Galv Flue Liner 3 x G3000 100 x 1200mm Flue 1 x 100409 150 x 1040mm Galv Flue Liner 1 x 260020 100mm Clamping Flue Sleeve 2 x G3003 Flue Liner Spacer Bracket 1 x G3002 Flue Cowl 3 x G3005 Spider Bracket 1 x 100398 180mm Flue Sl...

Page 12: ...section of flue a Spider bracket will be required These act as spacers for the 150mm flue and should be attached half way along each section of flue The bottom section is similar to the top assembly The flue spacer bracket must be secured 130mm from the end of the 100mm flue this will give clearance to slide the flue sleeve up the flue when installing the Fireplace Once the installation is complet...

Page 13: ...d push it down about 150mm out of the way Fit the flue spacer bracket between the flue and flue liner Cut bend an 80mm by 100mm flap and bend towards the inner flue as shown below Fit cowl and drill trough the flap flue and cowl stem Using approximately a 1 stainless steel self tapping screw fix the cowl in place Slide the liner sleeve piece up under the cowl until it hits the flue spacer bracket ...

Page 14: ...e kit 100 150 25 25 Seal Deck Tight or similar 600mm clearance to nearest part of roof Gap between flue shield and any timber Trimmers shown diagrammatic GENERAL CONSTRUCTION AND CLADDING SHOWN AND IS INDICATIVE ONLY ALL INSTALLATION FLUING MUST COMPLY WITH NZS 5261 150 100 25 gap between flue shield and any timber LONG SECTION THROUGH FLUE ENCLOSURE Scale NTS 200 min but allow for flue flashings ...

Page 15: ...3 2 Terminating a flue above a roof Where a flue is to terminate above a A roof the end of the flue shall be at least 500mm from the nearest part of the roof b A trafficable roof designed for personal or public use the end of the flue shall be at least 2m above the roof level and at least 500mm above any surrounding parapet or c A chimney the end of the flue shall be at least 200mm from the neares...

Page 16: ...elope Method FLUE AWAY FROM PARAPET MULTIPLE STRUCTURES AT A DISTANCE 600 250 Less Than 1500 600 600 Less Than 1500 If Less Than 10 x h2 If Less Than 10 x h1 600 h2 h1 Greater than 1500 600 h2 h1 250 If greater than 10 x h1 If greater than 10 x h2 NOT ALLOWED Prohibited zone 600 Less Than 10m Less Than 10m 2 3m 600 Prohibited zone 600 250 10m ...

Page 17: ...vity holes must be drilled to secure it to the flue Screws or rivets can be inserted directly into the 150mm flue to hold it in place To make sure the flue is installed at the correct height a piece of timber can be cut to 600mm and between the fire base level and the bottom of the flue This will ensure the correct height for installation and support the flue assembly Timber prop as temporary supp...

Page 18: ...g volume of gas to the heater with all other gas appliances in the home running at the same time IB1100 43MJ hr IB850 43MJ hr IB600 36MJ hr 14 1 Gas connection is via female BSP at the front right of the fire 14 2 The Zero Clearance Kit has 3 possible entry points for solid gas pipe on the two rear corners and the front right Each is sealed by a knock out Remove only the knock out which you requir...

Page 19: ...g the Zero Clearance Kit Included in the Zero Clearance Kit is 1x Top Rear panel 1x Top Front panel 2x Side panels 1x Rear panel 1x Base panel 15 1 Attach the Sides to the Base Attach Side panels to Base make sure Base panel flanges are on the outside and the large flange of the Side panels faces the front The Left Side has a rectangular cutout It is important that this is on the left hand side an...

Page 20: ...ide Do not attach Top Front panel yet This will be done after the flue has been mated with the fire 16 0 Fixing the Zero Clearance Kit into the cavity Slide the Zero Clearance Kit into the cavity and secure it to the wall using screws or other fasteners through the slots at the front of the side panels The cavity is now ready for the installation of the Gas Fireplace ...

Page 21: ...not be pushed back any further The front of the firebox should now be sitting flush with the ZCK 17 1 Removing the Front Glass Step 1 Unscrew the side and top glass retainers and remove them Take care that the glass does not fall forwards at this stage Step 2 Lift out glass and place it carefully aside Step 3 For best access we recommend removing the fire box Undo the four screws on the front four...

Page 22: ...bove The Top Front should sit ontop of the Zero Clearance Kit sides and be pushed in until the front sits flush and can be screwed in place on each side Please consider how the fire will be fixed to the base before installing Refer to 20 0 for details 19 0 Connecting the Gas Pipe When the heater has been pushed back into position the gas pipe can be connected to the inlet side of the appliance reg...

Page 23: ...e appropriate location for these screws and then remove the heater and drill holes into hard flooring Alternatively a socket set can be used to drive in hex headed screws 20 2 Fixing Heater to Wall The installer must also fix the heater to the sides of the cavity using the bracket kit provided These brackets must be installed over the outer lining surface of the wall i e over the Plaster Board rat...

Page 24: ... top of the main burners Use the log template to properly locate the logs The front edge of each log should have its front edge directly behind the holes in the top of each burner which should follow the contours of the logs Align logs to burner holes 2 3 a 3 b 3 c 3 d IB600 Logs IB850 Logs If you are installing logs into an IB600 or IB850 SEE SECTION 21 1 If you are installing logs into an IB1100...

Page 25: ...anual NZ 25 IB850 Log Template Position 4 Line up some of the coals that have been supplied with this appliance along the burner holes in front of the logs 5 Scatter the remaining coals around to fill the empty spaces left over ...

Page 26: ...ach log should be located so that its front edge is directly behind the holes in the top of each burner which should follow the contours of the logs 4 Cover empty spaces around logs with small coals as per 4 5 on previous page 21 3 Placing ceramic coal fuel beds Spread the supplied ceramic stones evenly across the firebox base as shown on the following page ensuring that there is only one layer of...

Page 27: ...nt fuel bed type is desired a conversion kit Including new burners is required Always use gloves when handling the fascia 22 1 Converting from Logs to Coals Step 1 Remove the fascia and glass to provide access to the fuel bed if you have not already done so Remove and discard of the existing logs and any small coals Always ensure the fireplace has cooled completely before attempting to access the ...

Page 28: ...he front and middle burners as described in section 24 1 and 24 2 of this manual To do this you will need to detach the Spark Electrode Assembly If your fire is set to operate on Natural Gas you will need to remove the burner collars shown top right of this page from the removed burners and attach them to the supplied burners as described in section 24 5 of this install manual Step 3 Remove the fi...

Page 29: ...ill a 1 8 3 3mm hole in the lower baffle Note the diagram below is for an IB1100 For IB850 and IB600 the log templates shape will vary Step 8 Install the log fuel bed as per instructions in section 21 1 or 21 2 of this installation manual 23 0 Electrode placement The placement of the electrodes is CRITICAL to the operation of the fire These are factory set but if the event that they are moved duri...

Page 30: ...ined in the table below Replace the rear burner and clamp bracket IB850 600 only Reattach the spark electrodes to the front burner LPG Front Jet mm Middle Jet mm Rear Jet mm Front Aeration Collar Middle Aeration Collar Rear Aeration Collar IB600 Logs 1 10 1 05 0 92 11mmØ 11mmØ IB600 C Coals 1 10 1 05 0 92 11mmØ 11mmØ IB850 Logs 1 18 1 18 1 10 11mmØ 11mmØ IB850 C Coals 1 18 1 18 1 10 11mmØ 11mmØ IB...

Page 31: ...serial number and date of manufacture are still visible Write your name company if appropriate and date of conversion on new label with permanent marker Replace firebox and fuel media For regulator A Take the regulator spring out of the regulator by unscrewing the regulator cap and white pressure adjustment screw completely Swap regulator spring with the new spring that is supplied in conversion k...

Page 32: ...appliance typically at the gas utility meter or auto change device for a propane bottle station 2 Run the heater on full all burners running and measure inlet pressure with all the other gas appliances running If pressure does not fall within the maximum or minimum pressures listed on the table below then reassess installation pipe size or upstream regulator settings 3 Remove the operating pressur...

Page 33: ...m an authorised Escea agent only Step 2 Hang the outer fascia larger one from the lip that extends at the top of the heater at 45 degrees If hanging a 4 sided fascia please refer to sections 24 1 and 24 2 on the next page Step 3 Fit the two screws at the base of each side of this fascia The heater may have to be adjusted in or out of the cavity to ensure the fascia fits correctly Step 4 Hang the t...

Page 34: ...om temperature and communicate this back to the heater via radio frequency A wall mount cradle has been provided for the wireless control and where possible the control should be housed in this cradle The location of this cradle should be decided by taking into account the following factors 1 Simple convenient access for the user 2 Away from air flow and drafts through the room 3 The parts of the ...

Page 35: ...he normal operation of a valve When the fire is switched off after being run for a while there may be popping and fluttering noises as the residual gas in the burners burns away These are normal and should be no cause for concern Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds being heard throughou...

Page 36: ...ith these instructions 9 No combustible materials any closer to heater than these instructions allow 10 Heater fixed to wall and floor 11 Leak test all joints and pressure test points Soapy water and drop test done on pipe work 12 Wall mount cradle screwed to wall 13 House holder has been shown how to operate heater 14 Operator manual has been left out for house holder installer has filled in thei...

Page 37: ...or a period of three 3 months from the date of completion of the repair or for the remainder of the overall Limited Warranty period whichever is the longer 2 If the buyer or any other party modifies any part of the Product within the Limited Warranty period without the prior written consent of ESCEA then the Limited Warranty shall be void ESCEA may at its sole discretion decide that the Limited Wa...

Page 38: ...630184_1 IB Service Manual NZ 11 Wiring Diagram ...

Page 39: ...flexible hose connected to the regulator check the hose for signs of wear discolouration loss of flexibility cuts worn covers cracks crushing kinking flattening or loose end fittings and replace if worn or more than five years old 9 Test all joints for gas tightness 10 Reassemble heater and check that operating pressure is correct 2 3kPa LPG 1 0kPa Natural Gas with all burners running 11 Check gla...

Page 40: ...wly Release the minus button The remote control is now ready to be addressed to the fire 4 Press and hold the red auxiliary on off button on the fireplace for a minimum of eight seconds or until the two large temperature digits start counting upwards from 00 to 99 repeatedly Note Pressing the red auxiliary button on off button will start the fire Once the remote control is counting the fire can be...

Page 41: ...he back of the drawer are two large connectors that unplug as the drawer is removed so only the three wires connecting the electronics to the ignition and flame rods must be removed manually from the PCB Printed Circuit Board Step Two Take out the two screws at each end of the electronic drawer and pull drawer directly outwards Step Three Carefully remove the two wires shown from the white ignitio...

Page 42: ...e screws securing it to the firebox Step Two Remove firebox from heater by taking out the screws from each corner and pulling fire directly outwards as shown Step Three Take out the 7 screws on top of fan plate assembly 6 screws for IB600 Step Four Lift the fan unit up and out as far as the wiring loom will allow Unplug wires to fully remove fan assembly Note IB600 only has one fan Step Five Clean...

Page 43: ...reassess installation pipe size or upstream regulator settings 3 Remove the operating pressure test point screw Connect manometer tube and measure pressure with heater running on full all three burners for IB850 IB600 and two burners for IB1100 are running 4 The heater regulator pressure has been factory set to 1 0kPa for Natural Gas heaters and 2 30kPa for LPG heaters Please check that the operat...

Page 44: ... front edge of each log is just behind each row of holes in burner top Clear any blockage from primary air port of burner Check to make sure flue system is drawing well or that there are no adverse environmental conditions inhibiting clean combustion Step 1 Lift off the inner fascia by pulling the base of inner fascia out and lifting it up and off Step 2 Unscrew the top glass retainer and remove i...

Page 45: ... to be tightened a little eg with a pair of pliers to ensure a robust connection to the valve or resistor terminal It could also be that one of the solenoids on the valve inside the fire have failed If this is the case the valve will need to be replaced Remote cannot communicate with fire The remote cannot communicate with the fire Reasons for this could include the fire being off at the wall i e ...

Page 46: ...e if they are affected If you have two separate LPG cylinders switch over to the full bottle or contact your gas supplier You may need to retry igniting the fire a few times after re establishing gas supply Check the electrode placement in relation to the flame Ensure it is well enveloped in flame as per the diagram in the installation instructions Ensure no coals have dropped onto the ignition el...

Page 47: ...l NZ 2 Contents Page Error Codes 3 Cleaning the Log Set and Glass 5 Checking Operating Pressure 6 Removing Cleaning Fan 7 Removing Electronic Drawer 8 Replacing a Wireless Control 9 Annual Service Procedure 10 Wiring Diagram 11 ...

Page 48: ...t only by a suitably qualified and trained person Gas and electricity supply MUST be isolated before any service operation is carried out on this appliance This manual must be left with the appliance DO NOT MODIFY THIS APPLIANCE Manufactured by Escea Ltd PO Box 5277 Dunedin NZ Ph 64 3 478 8220 email info escea co nz For contact details of your local escea distributor or dealer please visit www esc...

Reviews: