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TABLE OF CONTENTS

0463 732 001

© ESAB AB 2020

1

SAFETY

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4

1.1

Meaning of symbols

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4

1.2

Safety precautions

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4

2

INTRODUCTION

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8

2.1

Equipment

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8

3

TECHNICAL DATA

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9

4

INSTALLATION

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11

4.1

Location

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11

4.2

Lifting instructions

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11

4.3

Mains supply

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12

5

OPERATION

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14

5.1

Overview

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14

5.2

Connections and control devices

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14

5.3

Connecting welding and return cables

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14

5.4

Turning the power on/off

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15

5.5

Fan control

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15

5.6

Thermal protection

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15

5.7

Functions and symbols

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15

5.8

Setting panel

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17

6

MAINTENANCE

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18

6.1

Routine maintenance

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18

6.2

Cleaning instruction

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18

7

TROUBLESHOOTING

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20

8

ORDERING SPARE PARTS

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21

DIAGRAM

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22

ORDERING NUMBERS

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23

ACCESSORIES

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24

Rights reserved to alter specifications without notice.

Summary of Contents for Rogue ES 150i

Page 1: ...Rogue Instruction manual 0463 732 001 GB 20200323 Valid for A01 xxx xxxx ES 150i ES 180i ...

Page 2: ......

Page 3: ...N 14 5 1 Overview 14 5 2 Connections and control devices 14 5 3 Connecting welding and return cables 14 5 4 Turning the power on off 15 5 5 Fan control 15 5 6 Thermal protection 15 5 7 Functions and symbols 15 5 8 Setting panel 17 6 MAINTENANCE 18 6 1 Routine maintenance 18 6 2 Cleaning instruction 18 7 TROUBLESHOOTING 20 8 ORDERING SPARE PARTS 21 DIAGRAM 22 ORDERING NUMBERS 23 ACCESSORIES 24 Righ...

Page 4: ...ty precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to th...

Page 5: ...o yourself and others Take precautions when welding and cutting ELECTRIC SHOCK Can kill Install and ground the unit in accordance with instruction manual Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from work and ground Ensure your working position is safe ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemake...

Page 6: ... and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire Make sure that there are no inflammable materials nearby Do not use on closed containers HOT SURFACE Parts can burn Do not touch parts bare handed Allow cooling period before working on equipment To handle hot parts use proper tools and or insulated welding gloves to prevent burns MALFUNCTION Call for expert assistance in ...

Page 7: ...d or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your responsibility to obtain information on approved collection stations For further information contact the nearest ESAB dealer ESAB has an assortment of welding accessories and personal protection equipment for purchase For ordering informa...

Page 8: ...er source intended for MMA Manual Metal Arc and TIG Tungsten Inert Gas welding ESAB accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment Rogue ES 150i ES 180i includes Power Source Work Clamp Leadset Electrode Holder Leadset Safety Manual Quick Start Guide Shoulder Strap ...

Page 9: ...50 A 26 V 60 duty cycle 97 A 23 9 V 97 A 23 9 V 100 duty cycle 75 A 23 V 75 A 23 V Permissible load at Live TIG 25 duty cycle 180 A 17 2 V 150 A 16 V 60 duty cycle 116 A 14 6 V 97 A 13 9 V 100 duty cycle 90 A 13 6 V 75 A 13 V Apparent power I2 at maximum current 8 7 kVA 6 9 kVA Active power I2 at maximum current 5 5 kW 4 35 kW Power factor at maximum current Live TIG 0 63 0 63 MMA 0 63 0 63 Effici...

Page 10: ...power on the network in accordance with IEC 61000 3 12 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked ...

Page 11: ...oling air inlets and outlets are not obstructed A Minimum 200 mm 8 in B Minimum 200 mm 8 in WARNING Secure the equipment particularly if the ground is uneven or sloping 4 2 Lifting instructions These units are equipped with a handle for carrying purposes WARNING Electric shock can kill Do not touch live electrical parts Disconnect input power conductors from de energized supply line before moving ...

Page 12: ... connected The power source will automatically adjust to the supplied input voltage Make sure that it is protected by the correct fuse rating A protective ground connection must be made in accordance with regulations 1 Rating plate with supply connection data Recommended fuse sizes and minimum cable area for the Rogue ES 150i ES 180i Rogue ES 150i ES 180i Supply voltage 230 VAC 230 VAC Electrical ...

Page 13: ...ent outlet voltages Always refer to the rating plate for the specification of the power source in use NOTE Use the power source in accordance with the relevant national regulations Supply from power generators The power source can be supplied from different types of generators However some generators may not provide sufficient power for the welding power source to operate correctly Generators with...

Page 14: ...anel 4 Power Cable 2 Positive welding terminal 5 Mains power supply switch I O 3 Negative welding terminal 5 3 Connecting welding and return cables The power source has two outputs a positive welding terminal and a negative welding terminal for connecting welding and return cables The output to which the welding cable is connected depends on the welding method or type of electrode used Connect the...

Page 15: ...o main advantages 1 to minimize power consumption and 2 to minimize the amount of contaminants such as dust that are drawn into the power source Note that the fan will only operate when required for cooling purposes and will automatically switch off when not required 5 6 Thermal protection The power source includes thermal protection against overheating When overheating occurs the welding is stopp...

Page 16: ...f the workpiece using an arc struck from a tungsten electrode that does not melt The weld pool and electrode are protected by shielding gas For TIG welding the welding power source shall be supplemented with a TIG torch with gas valve an argon gas cylinder an argon gas regulator tungsten electrode This power source performs Live TIG start The tungsten electrode is placed against the workpiece When...

Page 17: ...RD function reduced open circuit voltage indicator 4 Select welding method indicated by 3 2 Overheating indication 5 Welding current control knob HS Hot Start AF Arc Force control 3 Indication of welding method MMA or Live TIG 6 Display shows set or measured value ...

Page 18: ...fe and reliable operation NOTE Perform maintenance more often during severe dusty conditions Before each use make sure that Product and cables are not damaged The torch is clean and not damaged 6 1 Routine maintenance Maintenance schedule during normal conditions Check equipment prior to every use Interval Area to maintain Every 3 months Clean or replace unreadable labels Clean weld terminals Chec...

Page 19: ...ning always wear recommended personal safety equipment such as ear plugs safety glasses masks gloves and safety shoes 1 Disconnect the power source from the mains supply 2 Open the enclosure and use a vacuum cleaner to remove any accumulated dirt metal filings slag and loose material Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding ...

Page 20: ...ct with the workpiece Make sure that the TIG torch lead is connected to the negative welding terminal Make sure that the correct shielding gas gas flow welding current filler rod placement electrode diameter and welding mode on power source is used Make sure that the gas valve on the TIG torch is ON No arc Check that the electrical power supply switch is turned on Check that the display is on to v...

Page 21: ...d European standards EN60974 1 and EN60974 10 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the requirements of the above standards Spare parts and wear parts can be ordered through your nearest ESAB dealer see esab com When ordering please state product type serial number designation and spare pa...

Page 22: ...DIAGRAM 0463 732 001 22 ESAB AB 2020 DIAGRAM From serial number A01 xxx xxxx ...

Page 23: ...180i 0463 732 001 Instruction manual Technical documentation is available on the Internet at www esab com The three last digits in the document number of the manual show the version of the manual Therefore they are replaced with here Make sure to use a manual with a serial number or software version that corresponds with the product see the front page of the manual ...

Page 24: ...R B 26V OKC 50 4 m Return cable kits 0700 006 889 0700 006 903 Return cable kit OKC 50 5 m Return cable kit OKC 50 3 m 0160 360 881 OKC 50 male cable connector 1 0 4 0 cable 50 mm EU 0700 006 900 Electrode holder Handy 200A with 25 mm 3 m OKC 50 0700 500 085 Rogue plastic case Toolbox 0700 500 086 Shoulder strap ...

Page 25: ...ACCESSORIES 0463 732 001 25 ESAB AB 2020 ...

Page 26: ...For contact information visit esab com ESAB AB Lindholmsallén 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com ...

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