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ESAB Retrofit Aristo Mig 4004i WeldCloud, Instruction Manual

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ESAB Retrofit Aristo Mig 4004i WeldCloud Instruction Manual Download Page 14

5 OPERATION

0463 431 101

- 14 -

© ESAB AB 2017

5

OPERATION

General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!

WARNING!

Secure the equipment - particularly if
the ground is uneven or sloping.

NOTE!

To achieve the best possible result at Mig short pulsing, the welding and return
cables must not exceed 10 m (33 ft).

Summary of Contents for Retrofit Aristo Mig 4004i WeldCloud

Page 1: ...Aristo Instruction manual 0463 431 101 GB 20171105 Valid for serial no 551 627 704 xxx xxxx Mig 4004i Pulse Mig 4004i Pulse WeldCloud 380 460 V ...

Page 2: ......

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Page 4: ...5 2 Symbols 16 5 3 Connection of welding and return cable 16 5 4 Turning the power source on off 16 5 5 Fan control 16 5 6 Thermal protection 16 5 7 VRD Voltage Reducing Device 17 5 8 Remote control unit 17 5 9 Arc voltage feedback 17 6 MAINTENANCE 18 6 1 Inspection and cleaning 18 7 TROUBLESHOOTING 19 7 1 Error codes for Mig 4004i WeldCloud 20 8 ORDERING SPARE PARTS 21 DIAGRAM 22 ORDERING NUMBERS...

Page 5: ...ty precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to th...

Page 6: ... is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic equipment at the recycling facility In observance of European Directive 2012 19 EC on Waste Electrical and Electronic Equipment and its implementation i...

Page 7: ...onitoring The power sources are intended for use with the wire feed unit Feed 3004 4804 or YardFeed 2000 and the cooling unit COOL 1 For more information about the feed units and the cooling unit refer to the Instruction manuals ESAB accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is supplied with 5 m return cable with earth clamp i...

Page 8: ...maximum current 0 95 Efficiency at maximum current 89 5 Open circuit voltage 55 V Operating temperature 10 to 40 C 14 to 104 F Transport temperature 20 to 55 C 4 to 131 F Constant sound pressure when idling 70 dB A Dimensions l w h Mig 4004i Pulse 613 257 445 mm 24 0 10 1 17 5 in Mig 4004i Pulse WeldCloud 613 257 517 mm 24 0 10 1 20 3 in Weight Mig 4004i Pulse 45 kg 99 2 lb Mig 4004i Pulse WeldClo...

Page 9: ...es the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is intended for indoor and outdoor use Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard ...

Page 10: ...oud make sure the antenna on the top box is not covered or blocked 4 2 Lifting instruction 4 3 Mains supply NOTE Mains supply requirements This equipment complies with IEC 61000 3 12 provided that the short circuit power is greater than or equal to Sscmin at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ens...

Page 11: ...oud Mains voltage 380 460 V 10 3 50 60 Hz Mains cable area 4G4 mm2 Phase current Ieff Uin 380 V 20 A Fuse anti surge 20 A Fuse MCB surge type C 25 A Phase current Ieff Uin 400 V 19 2 A Fuse anti surge 20 A Fuse MCB surge type C 25 A Phase current Ieff Uin 415 V 18 A Fuse anti surge 20 A Fuse MCB surge type C 20 A Phase current Ieff Uin 440 V 17 6 A Fuse anti surge 20 A Fuse MCB surge type C 20 A P...

Page 12: ...ains cable If the mains cable needs to be changed the earth connection to the bottom plate must be made in a correct way See from the pictures above how to remove the side panel and install the mains cable No other cable must be attached to this connection point ...

Page 13: ...Delivered with mains cable 0445 301 880 400 V Delivered with mains cable and plug connected If another mains voltage is required the cable on the printed circuit board has to be moved to the correct pin see illustration above and the mains cable and plug must be changed according to relevant national regulations This operation has to be made by persons who have appropriate electrical knowledge The...

Page 14: ...ment can be found in the SAFETY chapter of this manual Read it through before you start using the equipment WARNING Secure the equipment particularly if the ground is uneven or sloping NOTE To achieve the best possible result at Mig short pulsing the welding and return cables must not exceed 10 m 33 ft ...

Page 15: ...it or remote control unit 12 Indicating LED red connection status lit LED connection error 4 Indicating LED power supply ON 13 CAN connection 5 Indicating LED thermal protection 14 Arc voltage monitoring red banana socket 6 Positive welding terminal Welding cable 15 Arc voltage monitoring black banana socket 7 Fuse 10 A for supply voltage 42 V for feeder unit 16 Ethernet connection 8 Mains cable 1...

Page 16: ... C 104 F 5 4 Turning the power source on off Turn the power source on by turning switch 2 to the 1 position Turn the power source off by turning the switch 2 to the 0 position Regardless the mains supply is interrupted abnormally or the power source is switched off in the normal manner the welding data will be stored so it will be available next time the unit is turned on 5 5 Fan control The power...

Page 17: ... a good welding result the arc voltage feedback is a crucial factor In MIG MAG welding the power source is prepared to sense the arc voltage in the wire feeder Prerequisite for this functionality is that an ESAB wire feeder and an ESAB interconnection cable is used This method of measuring the arc voltage compensates for the voltage drop in the welding cable to the wire feeder With an ESAB torch s...

Page 18: ...pection and cleaning Check regularly that the power source is free from dirt The power source should be regularly blown clean using dry compressed air at reduced pressure More frequently in dirty environments Otherwise the air inlet outlet may become blocked and cause overheating To avoid this the air filter should be regularly cleaned The filter is built of a large and a small mesh Make sure that...

Page 19: ...lit Check that the return cable is correctly fastened The thermal protection trips frequently Check to see whether the air filters are clogged Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Check that the ambient temperature is not above the one for the rated duty cycle 40 C 104 F Poor welding performance Check that the welding cu...

Page 20: ...code Present error codes are listed below Error code Description Morse code 1 Meaning W There is no wire connection between the W82 weld data unit 24AP1 and the Quark 2188 2189 board 25AP1 I The Quark 2188 2189 board 25AP1 has got no network connectivity LED is steady ON Configuration file error i e the configuration file is corrupted 1 symbolises a short LED signal and symbolises a long LED signa...

Page 21: ...onal and European standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the mentioned standards Spare parts and wear parts can be ordered through your nearest ESAB dealer see the back cover of this document When ordering please state product type serial number designatio...

Page 22: ...DIAGRAM 0463 431 101 22 ESAB AB 2017 DIAGRAM Mig 4004i Pulse and Mig 4004i Pulse WeldCloud ...

Page 23: ...DIAGRAM 0463 431 101 23 ESAB AB 2017 Additional diagram for Mig 4004i Pulse WeldCloud ...

Page 24: ...rce Aristo Mig 4004i Pulse 380 460 V CE 0465 152 884 Welding power source Aristo Mig 4004i Pulse 380 460 V CE AU 0445 301 880 Welding power source Aristo Mig 4004i Pulse WeldCloud 380 460 V CE 0463 396 001 Spare parts list Mig 4004i Pulse Mig 4004i Pulse WeldCloud Technical documentation is available on the Internet at www esab com ...

Page 25: ...SPARE PARTS LIST 0463 431 101 25 ESAB AB 2017 SPARE PARTS LIST Item Ordering no Denomination 1 0462 197 001 Dust filter ...

Page 26: ...sto Mig 4004i Pulse WeldCloud Option when no cooling unit is assembled 0460 564 880 0460 815 880 Trolley 8 2 wheel Shelf for YardFeed and MobileFeed 0460 565 880 Trolley For use together with counter balance device Not to use with Mig 4004i Pulse WeldCloud 0461 310 880 Trolley adapter kit For fitting of power source Mig 4004i Pulse to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter ba...

Page 27: ...ooling unit is assembled Wire feeders 0460 526 670 0460 526 671 0460 526 672 0460 526 673 0460 526 881 0460 526 886 0460 526 891 0460 526 896 0460 526 991 0460 526 996 0459 906 896 Feed 3004 MA25 Pulse Al Feed 3004w MA25 Pulse Al Feed 3004 MA25 Pulse Steel Feed 3004w MA25 Pulse Steel Feed 3004 U82 Feed 3004 U6 Feed 3004 U82 water cooled Feed 3004 U6 water cooled Feed 4804 U82 water cooled Feed 480...

Page 28: ...ACCESSORIES 0463 431 101 28 ESAB AB 2017 0459 431 880 1 Bobbin cover metal 0455 410 001 1 Adapter for 5 kg 11 lb bobbin 0459 233 880 1 Adapter for 440 mm 17 in bobbin 0458 706 880 1 Lifting eye ...

Page 29: ... Pac 2 Quick connector Marathon Pac NA 0558 002 354 Connector Adapter Marathon Pac NA 0458 707 880 1 Wheel kit for feeder front wheels turnable 0457 341 881 1 Strain relief for welding torch 0459 234 880 Strain relief for interconnection cables Cooler 0462 300 880 Water cooling unit COOL1 ...

Page 30: ...9 528 782 0459 528 783 0459 528 784 0459 528 785 1 7 m 5 6 ft 5 m 16 0 ft 10 m 32 8 ft 15 m 49 2 ft 25 m 82 0 ft 35 m 114 8 ft Control panels 0460 820 880 Aristo U82 complete including holder 0460 820 881 Aristo U82 plus complete including holder 0460 877 891 Control cable extension U82 7 5 m 24 6 ft Connection set 70 mm2 10 pole cable plug 10 pole cable socket ...

Page 31: ... m 5 6 ft 5 m 16 0 ft 10 m 32 8 ft 15 m 49 2 ft 25 m 82 0 ft 35 m 114 8 ft Remote controls 0459 491 880 Remote control unit MTA1 CAN MIG MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background current 0459 491 883 Remote control unit AT1 CAN MMA and TIG current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current Remote contro...

Page 32: ...Pulse WeldCloud 0445 499 880 Trolley 4 wheel For use with Aristo Mig 4004i Pulse WeldCloud 0445 499 881 Trolley 4 wheel Aristo Mig 4004i Pulse WeldCloud with Cool1 0462 062 001 USB memory 2 Gb 0445 501 880 0445 501 881 0445 501 882 0445 501 883 Robot Interface Kit Devicenet WeldCloud Robot Interface Kit Profibus WeldCloud Robot Interface Kit CANopen WeldCloud Robot Interface Kit EtherNet IP WeldCl...

Page 33: ...1 33 ESAB AB 2017 For Mig 4004i Pulse 0445 302 881 Retrofit Mig 4004i WeldCloud Information on PSF welding torches can be found in separate brochures For more information about the accessories contact the nearest ESAB agency ...

Page 34: ...e Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB Europe GmbH Baar Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos Aires Tel...

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