ESAB OrigoFeed 30-4 Instruction Manual Download | Manualshive

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GB

Valid for serial no. 418--xxx--xxxx

0459 508 001 GB 040507

OrigoFeed 30- 4

Instruction manual

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Summary of Contents for OrigoFeed 30-4

Page 1: ...GB Valid for serial no 418 xxx xxxx 0459 508 001 GB 040507 OrigoFeed 30 4 Instruction manual ...

Page 2: ...ON 5 5 1 Lifting instructions 6 6 OPERATION 6 6 1 Connections and control devices 7 6 2 Explanation of function 8 6 3 Wire feed pressure 9 6 4 Replacing and inserting wire 9 6 5 Changing feed roller OrigoFeed 30 4 9 7 MAINTENANCE 10 7 1 Inspection and cleaning 10 8 ORDERING SPARE PARTS 10 DIAGRAM 11 ORDERING NUMBER 13 WEAR COMPONENTS 14 ACCESSORIES 16 ...

Page 3: ...pment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorized person is stationed within the working a...

Page 4: ...ct bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS ESAB can provi...

Page 5: ...le 365 A 280 A Enclosure class basic version with sealed bobbin holder with MarathonPact IP2X IP23 IP23 Accessories see page 16 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Apparatus marked IP2X are intended for indoor use Enclosure class The IP code indicates the enclosure class i e the degree of protection ag...

Page 6: ...ed with the symbol 5 1 Lifting instructions Order number for lifting eyelet can be found on page 16 Note If another mounting device is used this should be insulated from the wire feed unit 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3 Read through before you start using the equipment WARNING Assure that the side panels are closed during operation T...

Page 7: ...l cable When connecting the control cable it is important to secure the cable with the load removing grommet Ensure that the cover is properly screwed into place OrigoFeed 30 4 1 Knob for setting wire feed speed 6 Connection for welding gun 2 Switch for activation of 2 4 stroke spot welding cold wire feed or gas purging 7 Connection for welding current from power source OKC 3 Knob for setting spot...

Page 8: ...welding process is complete the gas flow stops Cold wire feed Cold wire feed is used to feed wire without welding voltage and gas flow Activation of cold wire feed press in the trigger switch and the wire feed starts Gas purging Gas purging is used to measure that gas flow or to flush the gas hoses to clean them of any air and moisture before commencing welding Gas purging is carried out with the ...

Page 9: ...nnect the pressure sensor by folding it backwards the pressure arm is folded up S Straighten out 10 20 cm of the new wire File away burrs and sharp edges from the end of the wire before inserting it into the wire feed unit S Make sure that the wire goes properly into the feed roller s track and into the outflow nozzle or wire guide S Fold down the pressure arm and secure it to the pressure sensor ...

Page 10: ... S Adjusting the braking torque S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs counterclockwise to increase the braking torque NB Turn both springs through the same amount Welding gun S Cleaning and replacement of the welding gun s wear parts should take place at regular interv...

Page 11: ...Edition 040507 Diagram 11 bm38e11a OrigoFeed 30 4 ...

Page 12: ... 12 page ...

Page 13: ...OrigoFeed 30 4 Edition 040507 Ordering number 13 bm38o11a Ordering no Denomination Type 0459 495 882 Wire feed unit OrigoFeed 30 4 0459 508 990 Spare parts list OrigoFeed 30 2 OrigoFeed 30 4 ...

Page 14: ...oller S For Fe Ss cored wire Ø 1 0 1 2 mm V groove 0369 557 004 Feed roller For Cored wire Ø 1 0 1 2 1 4 1 6 mm V Knurled groove 0369 557 011 Feed roller For Al wire Ø 0 8 0 9 mm U groove 0369 557 006 Feed roller For Al wire Ø 1 0 1 2 mm U groove HN12 0459 441 880 Gear adapter HN13 0455 049 001 Inlet nozzle HN14 0455 906 001 Spacer sleeve HN15 0455 907 001 Pressure roller Flat HN16 0215 702 708 Lo...

Page 15: ...OrigoFeed 30 4 Edition 040507 15 bm38whn1 ...

Page 16: ... Accessories 16 bm38a11a 1 Bobbin cover plastic Ø 300mm 0458 674 880 1 Adapter for 5 kg bobbin 0455 410 001 Lifting eye 0458 706 880 1 2 Turning piece Quick connector MarathonPact 0458 703 880 F102 440 880 1 Wheel kit 0458 707 880 ...

Page 17: ... 0457 341 881 Strain relief bracket for connection set 0459 234 880 Counter balance device includes mast and counter balance 0458 705 880 Water kit 0459 564 880 Connection set Connection set 1 7 m Connection set 5 m Connection set 10 m 0459 532 880 0459 532 881 0459 532 882 ...

Page 18: ...nal AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 3369 4333 Fax 55 31 3369 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEXICO ESAB Mexico S A M...

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