ESAB Origo M11 Feed 302 Instruction Manual Download Page 3

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bm36d1ea

1

DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit Feed 302

from serial number 620 onwards, conforms to standard IEC/EN 60974--5, in accordance with the re-

quirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard IEC/EN 60974--10 in

accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).

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Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN

Tel: + 46 584 81000

Fax: + 46 584 411924

Laxå 2006--05--22

2

SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.
1.

Anyone who uses the welding equipment must be familiar with:

S

its operation

S

location of emergency stops

S

its function

S

relevant safety precautions

S

welding

2.

The operator must ensure that:

S

no unauthorized person is stationed within the working area of the equipment when it is

started up.

S

no--one is unprotected when the arc is struck

3.

The workplace must:

S

be suitable for the purpose

S

be free from drafts

4.

Personal safety equipment

S

Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S

Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5.

General precautions

S

Make sure the return cable is connected securely.

S

Work on high voltage equipment

may only be carried out by a qualified electrician.

S

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S

Lubrication and maintenance must

not

be carried out on the equipment during operation.

GB

Summary of Contents for Origo M11 Feed 302

Page 1: ...GB Valid for serial no 620 xxx xxxx 0459 206 101 GB 090325 Origot M11 Feed 302 Instruction manual...

Page 2: ...ION 6 5 1 Lifting instructions 6 6 OPERATION 7 6 1 Connections and control devices 8 6 2 Water connection 8 6 3 Function explanations 9 6 4 Wire feed pressure 10 6 5 Changing loading wire 10 6 6 Chang...

Page 3: ...with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who us...

Page 4: ...reens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuf...

Page 5: ...ct can be found on page 16 3 1 Equipment The Feed 302 wire feed unit is supplied with S Instruction manual S Stickers with recommended wear parts Instruction manuals in other languages can be download...

Page 6: ...indoor use 5 INSTALLATION The installation must be executed by a professional CAUTION This product is intended for industrial use In a domestic environment this product may cause radio interference I...

Page 7: ...ent the reel from sliding off the hub Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub WARNING Rotating parts can cause injury take great care WARN...

Page 8: ...om power source cooling unit 6 Connection RED for cooling water from welding gun 12 Connection for shielding gas NOTE Cooling water connections only available on certain models ELP ESAB Logic Pump see...

Page 9: ...ontact tip Creep start Creep start means that the wire is fed at low speed until it comes into electrical contact with the workpiece and then the speed increases to the set speed 2 stroke With 2 strok...

Page 10: ...ing it backwards the pressure rollers slide up S Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire feed unit S Make sure t...

Page 11: ...he brake hub so that wire is slightly slack when wire feed stops S Adjusting the braking torque S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the...

Page 12: ...Diagram 12 bm36e11a...

Page 13: ...Feed 302 Edition 090325 Ordering number 13 bm36o11a 1 Origot Feed 302 M11 0459 116 781 Origot Feed 302 M11 with water cooling 0459 116 791 Spare parts list 0459 206 990...

Page 14: ...728 001 Pressure roller Flat 0466 262 001 Pressure roller Knurled HK12 0455 053 880 Geared adapter HK13 Locking washer SGA D8 HK14 Holder HK15 Shaft HK16 0455 896 001 Spring HK17 Nut M10 HK18 0458 74...

Page 15: ...Feed 302 R0459 206 E090325 P20 15 bm36whk1...

Page 16: ...cover plastic 18 kg 300mm 0458 674 880 1 Bobbin cover metal 18 kg 300mm 0459 431 880 1 2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 1 Adapter for 440 mm bobbin 0459 233 880 1 2 Li...

Page 17: ...Guide pin Quick connector MarathonPact 0458 703 880 0156 654 883 F102 440 880 1 Wheel kit 0458 707 880 1 Strain relief for welding gun 0457 341 881 Strain relief bracket for connection set 0459 234 8...

Page 18: ...5 m water 35 m water 0469 836 880 0469 836 981 0469 836 881 0469 836 882 0469 836 883 0469 836 884 0469 836 885 0469 836 983 0469 836 886 0469 836 887 0469 836 888 0469 836 889 Connection set for 500...

Page 19: ...315A 60 285A 60 0 8 1 2 0 8 1 2 1 0 1 2 1 0 1 2 PSF 405 0458 401 882 0458 401 883 380A 60 325A 60 0 8 1 6 0 8 1 2 1 0 1 6 1 0 1 6 PSF 505 0458 401 884 0458 401 885 475A 60 410A 60 1 0 2 4 1 0 1 6 1 0...

Page 20: ...1 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Ai...

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