ESAB MXL 150v Instruction Manual Download Page 21

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WEAR PARTS

0459 560 101

- 21 -

WEAR PARTS

Bold

= standard delivery

Item

Denomination

MXL™ 150v

MXL™200

MXL™ 270

MXL™ 340

Gas nozzle
standard Ø 12 mm

0700 200 054 0700 200 054

standard Ø 15 mm

0700 200 055

standard Ø 16 mm

0700 200 056

straight Ø 16 mm

0700 200 057 0700 200 057

straight Ø 18 mm

0700 200 058

straight Ø 19 mm

0700 200 059

conical Ø 9.5 mm

0700 200 060 0700 200 060

conical Ø 11.5 mm

0700 200 061

conical Ø 12 mm

0700 200 062

Nozzle / tip insulator 0700 200 105 0700 200 105

Contact tip Cu
W0.6 M6x25

0700 200 063 0700 200 063

W0.8 M6x25

0700 200 064 0700 200 064

W0.9 M6x25

0700 200 065 0700 200 065

W1.0 M6x25

0700 200 066 0700 200 066

W0.8 M6x28

0700 200 068 0700 200 068

W0.9 M6x28

0700 200 069 0700 200 069

W1.0 M6x28

0700 200 070

0700 200 070

W1.2 M6x28

0700 200 071

0700 200 071

Nozzle spring

0700 200 078 0700 200 078

Nozzle spring

0700 200 079

Tip adaptor
M6, MXL 150v

0700 200 076

M6, MXL 200

0700 200 072

M6, 35 mm MXL 270

0700 200 073

M6-Alu, MXL 270

0700 200 067

M6, 28 mm MXL 340

0700 200 074

M6, 32 mm MXL 340

0700 200 075

Gas diffusor white

0700 200 080

Summary of Contents for MXL 150v

Page 1: ...Instruction manual 0459 560 101 GB 20170322 MXL 150v MXL 200 MXL 270 MXL 340...

Page 2: ......

Page 3: ...to the equipment 11 5 4 Setting the level of shielding gas 11 5 5 Checklist 11 5 6 Changing wire 11 6 MAINTENANCE 12 6 1 Overview 12 6 2 Cable assembly 12 6 3 Cleaning the wire feed 12 6 4 Spiral lin...

Page 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Page 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Page 7: ...UCTION The MIG MAG welding torches of this series are exclusively intended for shielded arc welding using inert gas MIG or active gas MAG for industrial and commercial use by suitably trained employee...

Page 8: ...hipping note In case of damage Check the package and components for damage visual inspection In case of complaints If the package and or components have been damaged during shipment Contact with the l...

Page 9: ...hose package 1 1 kg 3 0 m hose package 1 6 kg 2 2 kg 2 6 kg 4 0 m hose package 2 0 kg 2 6 kg 3 7 kg Cable assembly Standard length 2 5 m 3 0 m 4 0 m 3 0 m 4 0 m 3 0 m 4 0 m Standard control cable 2 po...

Page 10: ...n The torch switch in the MXL handle is suitable for 42 V maximum 1 A 5 1 Fitting the liner Fit the correct wire guide liner for the application as needed to suit the wire type and diameter See chapte...

Page 11: ...s to be used depend on the welding task to be performed 5 5 Checklist Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner is suitable for the wire diameter an...

Page 12: ...e torch cable assembly from the equipment and lay it out straight Unscrew the nut and pull out the wire guide liner Remove other parts from the swan neck Blow compressed air through the wire conduit f...

Page 13: ...and tighten it using the multiple spanner 9 Screw the fittings back on again 6 5 Cleaning the swan neck Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB anti...

Page 14: ...er blocked Contact tip and wire diameter do not match one another Wrong tension set on the wire feed unit Blow through in both directions Replace contact tip Correct according to manufacturer s instru...

Page 15: ...with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your respons...

Page 16: ...NCY 0459 560 101 16 ESAB AB 2017 9 IN THE EVENT OF AN EMERGENCY In the event of an emergency the power supply must be switched off immediately For further action in such circumstances consult the Powe...

Page 17: ...f the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard Spare parts and wear parts can be ordered through your nearest ESA...

Page 18: ...connection 0700 200 002 MXL 200 Welding torch 3 0 m EURO Connection 0700 200 003 MXL 200 Welding torch 4 0 m EURO Connection 0700 200 004 MXL 270 Welding torch 3 0 m EURO Connection 0700 200 005 MXL...

Page 19: ...00 200 052 x 105 Swan neck Standard 0700 200 053 x 106 Trigger 2 pol 0700 200 077 x MXL 150v 106 Trigger 2 pol 0700 200 095 x x x MXL 200 270 340 107 Handle complete 0700 200 093 x MXL 150v Incl trigg...

Page 20: ...SPARE PARTS LIST 0459 560 101 20 ESAB AB 2017...

Page 21: ...tip insulator 0700 200 105 0700 200 105 2 Contact tip Cu W0 6 M6x25 0700 200 063 0700 200 063 W0 8 M6x25 0700 200 064 0700 200 064 W0 9 M6x25 0700 200 065 0700 200 065 W1 0 M6x25 0700 200 066 0700 200...

Page 22: ...6 W0 8 4 0 m 0700 200 086 0700 200 086 0700 200 086 W0 9 W1 2 3 0 m 0700 200 087 0700 200 087 0700 200 087 W0 9 W1 2 4 0 m 0700 200 088 0700 200 088 0700 200 088 PTFE liner W0 6 W0 8 3 0 m 0700 200 08...

Page 23: ...ACCESSORIES 0459 560 101 23 ESAB AB 2017 ACCESSORIES 0465 451 880 Remote kit The remote kit is for use together with Warrior Feed only...

Page 24: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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