ESAB MIG-41, Instructions Manual, Page: 3 / 8

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II. EQUIPMENT & ACCESSORIES
A. REQUIRED EQUIPMENT
1.
Power Control Assembly P/N 19310. Provides
power for torch pull motor on MIG 35, Digimig,
Digipulse Feeders.
2. Wire Feeder Connector Assembly - P/N 19260
(Mig-35, Digimig, Digipulse)
Provides quick connect and disconnect of gun to
wore feeder (see Figs. 2 & 5). It includes power
cable, switchcord, and gas hose with fitted con-
nections. Each connector assembly is also sup-
plied with coolant “in” (P/N 19089) and coolant “out”
(P/N 19090) hose assemblies. The hose assem-
blies are fitted with double-check quick-connects
on one end that directly connect to coolant fittings
on the MIG-41 gun, and standard CGA coolant fit-
tings on the other for connecting to coolant kit fit-
tings on wire feeder. The connector assemblies
include a support liner used with the 0.030/0.035
and 3/64 liners. The support liner is not used with
the 1/16-in. liner.
NOTE: Due to the high electrical conductivity, use of
tap water or commercial anti-freeze is NOT rec-
ommended for torch cooling. Use of the WC-8
coolant recirculator (see below) using a spe-
cially formulated torch coolant (P/N 156F05, 1
gal. container) is recommended for torch cool-
ing. The coolant also provides anti-freeze pro-
tection down to -34° F.
3. Push-Pull Torch Control Kilt (Mig 4HD) 34327.
4. Water Kit (Mig 4HD) 34325
5. Feed Roll for Wire Feeder
Select the proper feed roll for your particular wire
feeder from Table 3.
6. Coolant Recirculator, P/N 33739 (WC-8C). Unit
is capable of recirculating coolant at the rate of 1
gpm which is more than adequate for protecting
the torch. It is equipped with 8-ft. input power cord
that plugs into a standard 115V AC receptacle. The
WC-8 with its 9-3/4 in. square base fits into a cylin-
der rack of any power supply truck. Use Torch Cool-
ant, P/N 156F05 (1 gal. container) only. Unit has a
tank capacity of 1/5 gal.) Two coolant hose assem-
blies, P/N 40V76 will be required for connecting
recirculator to the wire feeder mounted with the
coolant kit fittings. The recirculator cannot be set
up for solenoid valve shutoff.
B. OPTIONAL ACCESSORIES
1.
Other Contact Tips or Tubes, Liners, and
Nozzles
- For replacement or additional accesso-
ries so that the torch can be used with other wire
sizes, see Table 3.
2. 45° Curved Front Body, P/N 19757 - Available
for replacing straight front body of standard MIG-
41 gun assembly. Wire Guide P/N 19758 (includes
plastic liner P/N 19759) is required for use with
this assembly.
III. INSTALLATION
A. INSTALL DRIVE ROLL IN TORCH
1. Pull off drive roll cap from gun handle. (See Fig.
1.)
2. Flip idler arm to the down position.
3. Remove screw and washer.
4. Engage drive roll to the drive roll seat and then
reassemble washer and screw. Tighten screw
firmly with screwdriver.
5. Close idler arm and then reinstall drive cap. Do
not adjust preset tension of cap knobs.
Table 3 - Recommended Mig-41 Gun Accessories
(8.4m) Guide Tub Feed Roll (Wire Feeder)
Wire Wire Contact Contact Tip Liners Drive Mig 4HD Mig-35 Mig-35
Type Size Tube Long Short 28 Ft. Roll Connector Connector Mig 4hd Digimig
Soft 0.030 — — 632791 19304 19268 — ????? 21158 — 2075304
0.035 996104 632794 632793 19304 19269 — ????? 21158 — 2075304
3/64 996105 632796 632795 19304 19270 — ????? 21159 — 2075301
1/16 996106 632798 632797 19305 19736 — ????? 21159 — 2075298
Hard 0.030 — — 632791 19868 19268 19871 19873 21155 — 2075300
0.035 996104 632794 632793 19868 19269 19871 19873 21156 2075313 2075303
0.045 996105 632796 632795 19869 19270 19872 19874 21156 2075311 2075302
1/16 996106 632798 632797 19870 19736 19872 19874 21157 2075308 2075299
Requires use of Collet Nut 18961.
Plastic liners are used for soft wires and extend through the wire feeder connector. A support liner
supplied with the connector is used with 0.030, 0.035 and 3/64-in. wires. Remove support liner when
using 1/16-in. wire. Liners 19304 and 19305 include collet 19306 and O-ring 19307. Liner 19737
includes collet 19774 and O-ring 19307.
Steel liners are used for hard wires. They DO NOT extend through the wire feeder connector. Select
the appropriate guide tube for assembly into the wire feeder connector. The support liner is not used
in the connector with hard wires.
? Requires Guide Bushing, P/N 17997.
Nozzles
P/N
Size
No. 8 18958
No. 10 18959
No. 12 18960
No. 12 Spotweld 18996