ESAB Mig 4004 iMV, User Manual And Spare Parts

Page: 49 / 92

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N2 N1
T.
3
T.
4
DC+
DC-
S2.1 S2.2 S3.1 S3.2 FN1.1 FN1.3 FN2.1 FN2.3 FN1.2 FN2.2 K.2 K.3 K.1 K.4 K.5 K.6 K.7 K.8 K.9 K.10 K.12 K.1
1
K.13 K.14 K.15 K.16 K.17 K.18 K.20 K.19
T.
2
T.
1
L1 L2
E.1
E.2
H.1
H.2
C.2
C.1
G.2
G.1
15AP1
Main Power board
15C1
15C2
15Q2 15Q1
1577
1578
1579
1572
1573
1574
1575
1576
1573
1574
H4
H5
H1
H2
U[1..34]
S1
S2
S3
S4
W2
W5
L1
L2
X1 X3 CAN_B6 CAN_B9 CAN_B2 CAN_B7
K2 K3 K1 K4 K5 K6
T1 T2
K7 K8 K9
K10
CAN_C6 CAN_C9 CAN_C2 CAN_C7 WP5 WP4 WP3 WP2 WP1
K12 K1
1
L4
L3
H3
WP6 X2
K13 K14 K15 K16 K17 K18 K20 K19
W3
W1
W4
ST1 ST2
B1 B2 B3 B4 B5 B6 B7 B8 B9
B10 B1
1
B12 B13 B14
CAN_A6 CAN_A9 CAN_A2 CAN_A7
C2 C3 C4 C1
M2 M3 M4 M5 M6 M7 M1 M8 M9 M10
T3 T4
J2
J1
20AP1
Control board
t°
95°C
15ST1
IGBT Heatsink
7241 7243
2 1
0V +24V W
ater
pump
(P9)
W
ater
On
(ELP)
(B8)
W
ater
Plow
guard
(B4)
Over/Under voltage
IGBT
driver
Gas
valve
(B12)
HF-unit
(B13)
T
rigger
(B1
1)
Gas
guard
(B15)
Unasigned
output
(B22)
Hold
function
(B18)
Charging
circuit
(B5)
Contactor
(B7)
Relay
board
ID
(B14)
Unasigned
input
(B6)
0V
+25V_FE
Warning
+12VCAN
0VCAN
Panel
+24V +24V 0V 0V
+24V +24V
0V 0V
Y
1 2 3
switch
Fan+ Fan- Fan- Fan- Fan+ Fan+
Power
board
ID
Over
V
oltage
Prot.
0V 0V
DR
V1+
DR
V1-
DR
V2+
DR
V2-
DR
V3+
DR
V3-
DR
V4+
DR
V4-
Thermal Thermal
switch-
Stop
(B21)
0V
7241 7242
1521 1522
1506
1508
+12V_CAN 0V_CAN CANL CANH
CANL CANH +12V_CAN 0V_CAN CANL CANH +12V_CAN 0V_CAN
MT
A
156-2
MT
A
156-3
MTA 156-5
MT
A
156-4
MT
A
100-4
MTA 100-4 MTA 156-6
MTA 100-4
DSUB
9P
DSUB
9P
DSUB
9P
RIBBON
CABLE
RIBBON
CABLE
MT
A
156-6
RIBBON
CABLE
RIBBON
C
ABLE
+24V +24V
0V 0V
t°
95°C
15ST2
Diode Heatsink
MT
A
100-3
MT
A
100-3
MT
A
100-2
MT
A
100-2
MT
A
156-4
U34
U1 CAN_A6
CAN_A9
CAN_A2
CAN_A7
_
1AP1
MMC Control Board
U34
U1
1AP2
MMC Panel
--- ---
CCCV veriosn
RIBBON
CABLE
K3
6,3/0,8
Pressnut
M5
Pressnut
M5
Pressnut M5
Pressnut M5
K3
6,3/0.8
CANL
CANH
+12V_CAN
0V_CAN
DSUB 9P
RIBBON CABLE RIBBON CABLE
0V
+25V_FE
3
4
2
1
7241
7243
Front panel
F
E
C
D
H
J
K
B
A
L
M
G
XS3
Female socket - 12 ways (Amphenol 62 IN)
5/green
6/pink
White
Blue
Red
Black
Drain wire
1/yellow
4/orange
3/gray
2/brown
n/a
5
Twisted pair
Twisted pair
+Ub
-Ub
A
VS+
A
VS-
+15V
-15V
signal
0V
1501
1502
1503
1504
ASV+
ASV-
CANH
CANL
+12V CAN
0V CAN
Shield CAN
~ 42 NV
~ 42 NV
0V FE
0V FE
n/a
Blue
Red
White
Black
7210
3 4 5
Drain wire
2 1 3 4 5
2
1
3
4
5
7246 7244 7245
7200
7240
7231
7234
7233
7232
MTA 156-2
MTA 156-2
MTA 156-2
MTA 156-2
7230
1521 1522
1575
1576
1571
1572
1577
1578
20XS3
20XS5 20XP1 20XP2 20XS6
20XS10 20XS11
15XS3
20XS7
20XS8
1XP1
1XS1 1XS2
15XS4 15XS5
15XS6
15XS10
15XS9
15XS8
15XS7
CANA
+12V_CAN
0V_CAN
CANL
CANH
F3
F2
M
-
+
-
M
+
20EV1 20EV2
F1
25XP11
20XS12
+3001
3002G
15XS11
1524 1523
MT
A
100-3
S10.2 S10.1
15D1 15D2
1568
1508 1506
15AP2
15D3 15D4
-
XS2
15C5
15C3
15L2
1567
1566
1565
15TR1
15L1
1564
1563
1562
1561
1503 1502 1501 1504
15XS10
3 1 2 4
15L3
Chassis
15C4
XS1
+
20XS2
20XS1
Sensor
Inductor
Output