ESAB GASARC GPE 400 Series Installation & Operating Instructions Manual Download Page 4

4

EN

Pressure Regulator

LAB11141_Issue 1

June 2019

INTENDED USE OF PRODUCT

The Tech Master Product range is designed for use with non-corrosive or non-toxic, technical gases up to grade 4.5 purity (99.995%).
The Lab Master Product range is designed for use with non-corrosive or non-toxic, high purity gases up to grade 5.0 purity (99.999%).
The Spec Master Product range is designed for use with non-corrosive or non-toxic, high purity gases up to grade 6.0 purity (99.9999%).
The Chem Master Product range is designed for use with corrosive, toxic and high purity gases up to grade 6.0 purity (99.9999%).

Please note the safety information shown in the later sections.

WARNING

An appropriately sized pressure relief device downstream of the regulator should be installed in your system to prevent damage to equipment and/or injury 

to personnel should an internal failure of the regulator occur.

WARNING

For regulators with tube fittings, select the appropriate tubing. Use seamless tubing with the proper consideration given to wall thickness and material. 

Please contact your gas supplier for more information.

USER RESPONSIBILITY

This equipment will perform in conformity with the description contained in this manual and accompanying marking, labels and/or inserts when installed, operated and 

maintained in accordance with the instructions provided. It is the user’s responsibility to ensure that the regulator is suitable for the gas being used. This equipment must be 

checked periodically. Improperly working equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. 

For further information please contact GASARC customer services department.  

Website:   http://esabspecgas.com/contact/ 

 

 

email:  

[email protected]

This equipment or any of its parts should not be altered without prior written approval by GASARC. The user of this equipment shall have the sole responsibility for any 

malfunction that results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than GASARC or a service facility designated by 

GASARC.

CUSTOMER SERVICE

In the event of equipment failure, contact the GASARC customer services department. Please be prepared to provide the model number of the equipment involved, in 

addition to some details regarding its application.

GENERAL SAFETY INFORMATION

4.1 

Read and understand this entire manual and your employer’s safety procedures before installing, operating or servicing the equipment. While the 

information contained in this manual represents the manufacturer’s judgement, the manufacturer assumes no liability for its use.

NOTE

4.2 

NEVER use oil or grease on or around Oxygen equipment.

NOTE

4.3 

NEVER attempt to use this equipment if you see any signs of damage, or if you are not appropriately trained, or under adequate supervision.

4.4 

All operations should conform to applicable International, Regional, Country, Federal State, County or City regulations for use, operation, ventilation, fire 

prevention, contamination and protection of personnel and the environment. You must understand all safety Standards, Codes and Industry Practices.

4.5 

CYLINDER

 – Always inspect the cylinder for oil, grease, contaminants and damage prior to use. 

NEVER

 use the cylinder if you find oil, grease or 

contaminants or damage. Secure the cylinder in a vertical position to a trolley, stand or appropriate wall/bench mounting support bracket.

4.6 

REGULATOR

 – Only use a regulator for the gases, pressure and application for which it is designed, following the manufacturer’s instructions. 

NEVER

 alter 

the design of a regulator or use it on unsuitable gases. Always ensure that the regulator is rated with the correct maximum inlet and outlet pressure, and 

built from the correct materials of construction.

4.7 

Some pressure regulators come with pressure gauge labels to assist the user in identifying some of the common industrial /technical grade gases used. 

However, it is the user’s responsibility to ensure the correct gas label is selected, in line with the materials of construction and suitable for the process gas 

used.

DANGER

4.8 

NEVER use Chem-Master stainless steel regulators in conjunction with high pressure Oxygen gas cylinders or systems.

4.9 

ALWAYS

 ensure that all waste packaging or material is disposed of in the appropriate manner after use. 

Summary of Contents for GASARC GPE 400 Series

Page 1: ...INSTALLATION OPERATING INSTRUCTIONS EN SICHERHEITS UND INSTALLATIONSANWEISUNGEN DE INSTALACI N EINSTRUCCIONES DE MANEJO SP INSTRU ES DE INSTALA O E OPERA O PT Pressure Regulator Druckminderer Regulado...

Page 2: ...ndbuch entstanden sind egal ob ein solcher Fehler nun durch Nachl ssigkeit Unfall oder eine andere Ursache entstanden ist Publicado por GASARC Queda prohibida la reproducci n total o parcial de este d...

Page 3: ...CT 4 2 USER RESPONSIBILITY 4 3 CUSTOMER SERVICE 4 4 GENERAL SAFETY INFORMATION 4 5 INSTALLATION 5 6 OPERATION 5 7 DECOMMISION 5 8 PURGING 5 8 1 Tee Purge Installation 5 8 2 Tee Purge Operation 5 8 3 D...

Page 4: ...vice facility designated by GASARC 3 CUSTOMER SERVICE In the event of equipment failure contact the GASARC customer services department Please be prepared to provide the model number of the equipment...

Page 5: ...valve feeding the regulator allowing the gas to purge through the regulator and out via the downstream equipment or system Note all fitted pressure gauges must read Zero pressure before the regulator...

Page 6: ...first close the inlet isolation valve then open the waste vent valve allowing the purge gas to escape Continue this process 5 8 times pulse purging the Deep Purge assembly 8 4 6 When complete ensure...

Page 7: ...STALLATION 9 6 INBETRIEBNAHME NUTZUNG 9 7 AUSSERBETRIEBNAHME 9 8 SP LEN 9 8 1 Hochdruck Prozessgasp lvorrichtung T Purge Installation 10 8 2 Hochdruck Prozessgasp lvorrichtung T Purge Bedienung 10 8 3...

Page 8: ...r GASARC benannt wurde entsteht 3 KUNDENDIENST Falls der Regler versagt wenden Sie sich bitte an den Kundendienst von GASARC Bitte halten Sie die Modellnummer des betreffenden Produkts ebenso wie zus...

Page 9: ...en ist der Ausgangsdruck des Reglers nach und nach zu erh hen Dazu drehen Sie das Druckregelhandrad im Uhrzeigersinn langsam und erh hen Sie den Druck stufenweise um ca 1 2 bar Dadurch wird sichergest...

Page 10: ...mit PTFE Band beachten um den Ausgang der Fremdgas Sp lvorrichtung mit dem Eingang des Reglers zu verbinden 8 4 Fremdgas Sp lvorrichtung Deep Purge Bedienung Drucklastwechselsp lung Die installierte F...

Page 11: ...onnet Vent Capture Kit die in einen gut bel fteten Bereich f hrt Die Hinweise zum Gebrauch von PTFE Band in den Abschnitt 5 4 und 5 5 1 8 NPT k nnen verwendet werden 9 7 Bevor Sie das System mit Druck...

Page 12: ...3 3 SERVICIO DE ATENCI N AL CLIENTE 13 4 INFORMACI N GENERAL DE SEGURIDAD 13 5 INSTALACI N 14 6 FUNCIONAMIENTO 14 7 DESMANTELAMIENTO 14 8 PURGA 14 8 1 Purga en T Instalaci n 14 8 2 Purga en T Funciona...

Page 13: ...ar un fallo en el equipo p ngase en contacto con el servicio de atenci n al cliente de GASARC Tenga a mano el n mero de modelo del equipo afectado adem s de algunos detalles con respecto a su aplicaci...

Page 14: ...ecesario ajustar la presi n de trabajo del regulador para permitir una ca da de presi n en sistemas grandes o picos en la demanda de caudal 7 DESMANTELAMIENTO 7 1 En primer lugar aseg rese de que hay...

Page 15: ...v lvula de aislamiento de entrada y la v lvula de residuos o de evacuaci n est n cerradas 8 4 4 Abra la v lvula de aislamiento de entrada para que el gas de purga llene la unidad de purga profunda y...

Page 16: ...E DO USU RIO 17 3 ATENDIMENTO AO CLIENTE 17 4 INFORMA ES GERAIS DE SEGURAN A 17 5 INSTALA O 18 6 OPERA O 18 7 DESCOMISSIONAMENTO 18 8 PURGA 18 8 1 T de purga Instala o 18 8 2 T de purga Opera o 18 8 3...

Page 17: ...do equipamento entre em contato com o departamento de atendimento ao cliente da GASARC necess rio fornecer o n mero do modelo do respectivo equipamento al m de informa es sobre sua aplica o 4 INFORMA...

Page 18: ...ala o 7 2 Lentamente feche o cilindro v lvula de isolamento de fornecimento do regulador permitindo que o g s seja purgado pelo regulador ou que saia pelo equipamento ou sistema a jusante Observe que...

Page 19: ...o que o g s de purga encha o conjunto de Purga profunda diluindo todas as impurezas gases corrosivos t xicos e pirof ricos N O EXCEDER 10 bars 150 PSI 8 4 5 Depois de carregado primeiro feche a v lvul...

Page 20: ...77543 WARRANTY INFORMATION Please refer to GASARC website for warranty information GARANTIEINFORMATIONEN Bitte beziehen Sie sich bez glich der Garantie Information auf die GASARC Webseite INFORMACI N...

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