ESAB ESP-150 Data Manual Download Page 5

5

seCtion 1 

safetY preCautions

safety precautions

1.1 safety - english

Warning:

  These  Safety  Precautions  are 

for your protection. They summarize pre-

cautionary information from the references 

listed in Additional Safety Information sec-

tion. Before performing any installation or operating 

procedures, be sure to read and follow the safety precau-

tions listed below as well as all other manuals, material 

safety data sheets, labels, etc. Failure to observe Safety 

Precautions can result in injury or death.

proteCt Yourself anD others -- 

some welding, cutting, and gouging 

processes are noisy and require ear 

protection. the arc, like the sun, emits 

ultraviolet (uV) and other radiation 

and can injure skin and eyes.  hot metal can cause 

burns. training in the proper use of the processes 

and equipment is essential to prevent accidents. 

therefore:

1.  Always wear safety glasses with side shields in any 

work area, even if welding helmets, face shields, and 

goggles are also required.

2.  Use a face shield fitted with the correct filter and 

cover plates to protect your eyes, face, neck, and 

ears from sparks and rays of the arc when operating 

or  observing  operations.  Warn  bystanders  not  to 

watch the arc and not to expose themselves to the 

rays of the electric-arc or hot metal.

3.  Wear flameproof gauntlet type gloves, heavy long-

sleeve  shirt,  cuffless  trousers,  high-topped  shoes, 

and a welding helmet or cap for hair protection, to 

protect against arc rays and hot sparks or hot metal. 

A flameproof apron may also be desirable as protec-

tion against radiated heat and sparks.

4.  Hot sparks or metal can lodge in rolled up sleeves, 

trouser cuffs, or pockets. Sleeves and collars should 

be kept buttoned, and open pockets eliminated from 

the front of clothing.

5.  Protect  other  personnel  from  arc  rays  and  hot 

sparks with a suitable non-flammable partition or 

curtains.

6.  Use goggles over safety glasses when chipping slag 

or grinding. Chipped slag may be hot and can fly far. 

Bystanders  should  also  wear  goggles  over  safety 

glasses.

fires anD explosions --

 

heat from 

flames  and  arcs    can  start  fires.  hot 

slag or sparks can also cause fires and 

explosions. therefore:

1.  Remove all combustible materials well away from 

the work area or cover the materials with a protec-

tive non-flammable covering. Combustible materials 

include wood, cloth, sawdust, liquid and gas fuels, 

solvents, paints and coatings, paper, etc.

2.  Hot sparks or hot metal can fall through cracks or 

crevices in floors or wall openings and cause a hid-

den smoldering fire or fires on the floor below. Make 

certain that such openings are protected from hot 

sparks and metal.“

3.  Do not weld, cut or perform other hot work until the 

workpiece has been completely cleaned so that there 

are no substances on the workpiece which might 

produce flammable or toxic vapors. Do not do hot 

work on closed containers. They may explode.

4.  Have fire extinguishing equipment handy for instant 

use, such as a garden hose, water pail, sand bucket, 

or portable fire extinguisher. Be sure you are trained 

in its use.

5.  Do not use equipment beyond its ratings. For ex-

ample, overloaded welding cable can overheat and 

create a fire hazard.

6.  After completing operations, inspect the work area 

to make certain there are no hot sparks or hot metal 

which could cause a later fire. Use fire watchers when 

necessary.

7.  For additional information, refer to NFPA Standard 

51B, "Fire Prevention in Use of Cutting and Welding 

Processes", available from the National Fire Protec-

tion  Association,  Batterymarch  Park,  Quincy,  MA 

02269.

eleCtriCal  shoCK  --  Contact  with 

live electrical parts and ground can 

cause severe injury or death. Do not 

use aC welding current in damp areas, 

if movement is confined, or if there is 

danger of falling.

Summary of Contents for ESP-150

Page 1: ...ESP 150 PT 36R Direct Connect Cut Data Manual 0558010719 03 2012...

Page 2: ...from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a ser vice facility designated by the manufacturer Be sure this information reaches t...

Page 3: ...tle Page Safety Precautions 5 1 1 Safety English 5 1 2 Safety Spanish 9 1 3 Safety French 13 2 1 PT 36R Direct Connect Gas Hose Connections 17 3 1 PT 36R Direct Connect Cut Data INCH 19 3 2 PT 36R Dir...

Page 4: ...4 table of contents...

Page 5: ...ng 5 Protect other personnel from arc rays and hot sparks with a suitable non flammable partition or curtains 6 Usegogglesoversafetyglasseswhenchippingslag orgrinding Chippedslagmaybehotandcanflyfar B...

Page 6: ...2 ExposuretoEMFmayhaveotherhealtheffectswhich are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tape...

Page 7: ...available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Alwaysh...

Page 8: ...Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances Meaning of symbols As used throughout this manual Means Atten tion Be Alert Your safety is involved Meansimmed...

Page 9: ...s del arco y chis pascalientesconunacortina adecuadano flamable como divisi n 6 Usecaretaprotectoraadem sdesusgafasdesegu ridad cuando est removiendo escoria o puliendo La escoria puede estar caliente...

Page 10: ...2 Exponerseacamposelectromagn ticos EMF puede causar otros efectos de salud a n desconocidos 3 Los soldadores deber n usar los siguientes proced imientos para minimizar exponerse al EMF A Mantenga el...

Page 11: ...MIENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede causar da o o muerte Por lo tanto 1 Siempre tenga personal cualificado para efec tuar l a instalaci n diagn stico y mantenimiento del equipo N...

Page 12: ...n Est Alerta Se trata de su seguridad Significa riesgo inmediato que de no ser evadido puede resultar inmediatamente en serio da o personal o la muerte Significa el riesgo de un peligro potencial que...

Page 13: ...pitulent les informations de pr caution provenant des r f rences dans la section des Informations de s curit suppl mentaires Avant de proc der l installation ou d utiliser l unit assurez vous de lire...

Page 14: ...ise persiste 4 Consultez ANSI ASC Standard Z49 1 la page suivante pour des recommandations sp cifiques concernant la ventilation 1 Assurez vous que le ch ssis de la source d alimentation est branch au...

Page 15: ...z contenant des chimiques consid res par l tat de la Californie comme tant une cause des malformations cong nitales et dans certains cas du cancer California Health Safety Code 25249 5 et seq MANIPULA...

Page 16: ...Soyez vigilant Votre s curit est en jeu Signifie un danger imm diat La situation peut entra ner des blessures graves ou mortelles Signifieundangerpotentielquipeutentra nerdes blessures graves ou mort...

Page 17: ...e 5 8 18 LH left hand threaded 3 Pilot Arc Cable connected to the arc starter box 4 Plasma gas connection Male 5 8 18 RH B IG right hand threaded B Inert Gas section 2 installation Pilot Arc Cable Ada...

Page 18: ...nstallation PT 36 Torch Dimensions 2 00 50 8mm 7 54 191 5mm 6 17 156 7mm 10 50 266 7mm Length of Sleeve 9 13 231 9mm NOTE Clamp only on insulated torch sleeve not less than 1 25 31 7mm from the torch...

Page 19: ...19 3 1 PT 36R Direct Connect Cut Data INCH section 3 Cut Data PT 36R Direct Connect Inch Cut Data...

Page 20: ...20...

Page 21: ...65 0 0 0 160 95 0 045 160 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 200 80 0 045 160 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 250 70 0 045 160 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65 0...

Page 22: ...0 375 0 250 0 6 0 8 0 0 29 45 85 85 0 0 0 500 50 0 110 183 0 160 0 375 0 312 0 6 0 8 0 0 29 45 85 85 0 0 0 625 40 0 112 186 0 160 0 500 0 312 0 6 0 9 0 0 29 45 85 85 0 0 0 750 30 0 115 189 0 160 0 500...

Page 23: ...65 0 0 0 500 80 0 140 174 0 160 0 375 0 312 0 3 0 5 0 0 29 40 85 85 0 0 0 625 65 0 140 177 0 160 0 500 0 312 0 6 0 5 0 0 29 40 85 85 0 0 0 750 45 0 140 180 0 160 0 500 0 312 0 5 0 5 0 0 29 40 65 65 0...

Page 24: ...65 0 0 0 160 137 0 045 150 0 160 0 160 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 200 95 0 045 150 0 160 0 160 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 250 80 0 045 155 0 160 0 160 0 120 0 1 0 5 0 0 50 58 65 65...

Page 25: ...0 0 375 0 187 0 4 0 5 0 0 29 45 85 85 0 0 0 500 50 0 130 162 0 160 0 375 0 187 0 5 0 5 0 0 29 45 65 65 0 0 0 625 35 0 142 175 0 160 0 500 0 281 0 6 0 5 0 0 29 45 65 65 0 0 0 750 20 0 146 184 0 160 0 5...

Page 26: ...5 65 0 0 0 500 75 0 112 160 0 160 0 380 0 250 0 3 0 5 0 0 29 40 65 65 0 0 0 625 50 0 115 164 0 160 0 500 0 250 0 5 0 5 0 0 29 40 65 65 0 0 0 750 45 0 125 179 0 160 0 500 0 375 0 7 0 5 0 0 29 40 65 65...

Page 27: ...65 65 0 0 0 160 77 0 047 147 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 200 50 0 047 150 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65 0 0 0 250 45 0 050 155 0 160 0 120 0 120 0 1 0 5 0 0 50 58 65 65...

Page 28: ...0 0 400 0 200 0 6 0 8 0 0 29 45 85 85 0 0 0 500 25 0 140 180 0 160 0 400 0 300 0 6 0 8 0 0 29 45 65 65 0 0 0 625 18 0 145 186 0 160 0 500 0 300 0 8 0 5 0 0 29 45 65 65 0 0 0 750 10 0 150 189 0 160 0 5...

Page 29: ...65 65 0 0 0 500 60 0 125 163 0 160 0 375 0 312 0 4 0 5 0 0 29 40 65 65 0 0 0 625 40 0 130 169 0 160 0 500 0 312 0 4 0 5 0 0 29 40 65 65 0 0 0 750 25 0 140 175 0 160 0 500 0 375 0 8 0 5 0 0 29 40 65 65...

Page 30: ...30 section 3 Cut Data...

Page 31: ...31 PT 36R Direct Connect Metric Cut Data 3 2 PT 36R Direct Connect Cut Data METRIC section 3 Cut Data...

Page 32: ...32...

Page 33: ...1 0 5 0 00 0 00 3 40 4 00 4 50 4 50 0 00 0 00 6 1778 1 2 160 4 3 3 0 0 1 0 5 0 00 0 00 3 40 4 00 4 50 4 50 0 00 0 00 PicNo 1 Thick ness mm Speed mm m Kerf mm Arc Volt age Initial Height mm Pierce Heig...

Page 34: ...16 1016 2 8 186 4 13 7 9 0 6 0 9 0 00 0 00 2 00 3 10 5 86 5 86 0 00 0 00 19 762 2 9 189 4 13 7 9 0 7 0 9 0 00 0 00 2 00 3 10 4 48 4 48 0 00 0 00 PicNo 21 Thick ness mm Speed mm m Kerf mm Arc Volt age...

Page 35: ...0 6 0 5 0 00 0 00 2 00 2 76 5 86 5 86 0 00 0 00 19 1143 3 6 180 4 13 7 9 0 5 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 25 762 3 8 184 4 13 7 9 0 7 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 PicNo 2...

Page 36: ...0 0 00 3 40 4 00 4 50 4 50 0 00 0 00 6 2032 1 1 155 4 4 3 0 0 1 0 5 0 00 0 00 3 40 4 00 4 50 4 50 0 00 0 00 PicNo 1 Thick ness mm Speed mm m Kerf mm Arc Volt age Initial Height mm Pierce Height mm Cut...

Page 37: ...48 0 00 0 00 16 889 3 6 175 4 13 7 1 0 6 0 5 0 00 0 00 2 00 3 10 4 48 4 48 0 00 0 00 20 508 3 7 184 4 13 7 9 0 7 0 5 0 00 0 00 2 00 3 10 4 48 4 48 0 00 0 00 PicNo 21 Thick ness mm Speed mm m Kerf mm A...

Page 38: ...00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 20 1143 3 2 179 4 13 9 5 0 7 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 25 635 3 6 184 4 13 9 5 0 8 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 PicNo 22 Thick ne...

Page 39: ...0 1 0 5 0 00 0 00 3 40 4 00 4 50 4 50 0 00 0 00 6 1143 1 3 155 4 3 3 0 0 1 0 5 0 00 0 00 3 40 4 00 4 50 4 50 0 00 0 00 PicNo 1 Thick ness mm Speed mm m Kerf mm Arc Volt age Initial Height mm Pierce H...

Page 40: ...00 16 457 3 7 186 4 13 7 6 0 8 0 5 0 00 0 00 2 00 3 10 4 48 4 48 0 00 0 00 20 254 3 8 189 4 13 7 6 0 7 0 9 0 00 0 00 2 00 3 10 4 48 4 48 0 00 0 00 PicNo 21 Thick ness mm Speed mm m Kerf mm Arc Volt ag...

Page 41: ...9 0 4 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 20 635 3 6 175 4 13 9 5 0 8 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 25 381 3 7 185 4 13 9 5 1 0 0 5 0 00 0 00 2 00 2 76 4 48 4 48 0 00 0 00 PicNo...

Page 42: ...42 notes...

Page 43: ...43 revision history 1 Original release 08 2011 2 Revision 09 2011 minor updates to connection diagram per K Li 3 Revision 03 2012 add torch dimensions per K Li...

Page 44: ...x 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Information...

Reviews: