ESAB ESABMig C240 Instruction Manual Download Page 11

 11 

C240e

6.4

ESABMig C240s

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the standard control (welder can manually select and adjust all welding

parameters) 

 switch “SYNERGY” [16] set to OFF

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the synergy control (partly preprogrammed welding parameters) 

 switch

“SYNERGY” [16] set to any material/gas group

The stroke control (2/4 stroke) or motor inching (only wire feed motor is activated)

is selected with switch [19]. Burn back time is adjusted with knob [18]. Spot welding

(turning on and time setting 0,5 

 4s) is activated with knob [10].

For machines  C240s  digital instrument is included as standard.

6.4.1

Standard control mode

When standard control mode is selected lamps [14, 15] are off and only a lower row

of digital display [11] shows wire speed reference (selector [13] shall be in position

”m/min”).
Operator selects the required voltage [2, 3] and he may set wire speed within full

range (1,4 

 19m/min) with knob [9].

During welding process the upper row of display shows actual welding voltage or

current, depending on selection with switch [12]. When welding process is stopped,

displayed values are ”frozen” (dimmed display).

6.4.2

Synergy control mode

In synergy control mode, the operator first has to preselect material/gas [16] and

wire diameter [17].

While changing the voltage (with the voltage selectors [2,3]) digital instrument [11]

and lamps [14,15] on the front panel show welding parameters.
Synergy status lamp [14] is green (only in synergy mode) when correct welding

parameters are set, or red when incorrect or not allowed welding parameters are set

(then machine operation is disabled!).

Note:

 Lamp is also red (in all control modes):

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if during welding (gun trigger pressed) 

 any voltage selector [2, 3]

is operated, then the operation of the machine is disabled immediately until

the trigger is released,

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when the gun trigger is pressed while turning on the machine with switch [1].

One of the lamps [15] points at recommended current outlet (

) with appropriate

inductance [7,8].

GB

Summary of Contents for ESABMig C240

Page 1: ...Valid for serial no 310 0349 301 064 060324 ESABMig C240 ESABMig C240s Instruction manual...

Page 2: ...2 Assembly of components 6 5 3 Electrical installation 7 5 4 Mains power supply 8 6 OPERATION 8 6 1 Connection and control devices 9 6 2 Functions explanation 10 6 3 ESABMig C240 10 6 4 ESABMig C240s...

Page 3: ...l acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1...

Page 4: ...tilation extraction at the arc or both to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin S Protect your eyes and body Use the correct we...

Page 5: ...Instruction manual 4 TECHNICAL DATA ESABMig C240 ESABMig C240s Voltage 230 400 415V 3 50 60Hz 230 400 415V 3 50 60Hz Permissible load at 100 duty cycle 130A 130A 60 duty cycle 170A 170A 30 duty cycle...

Page 6: ...nd outdoor use Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard 5 INSTALLATION The installation must be executed by a professi...

Page 7: ...7 C240e During transport the rear wheels of the power source are in their forward position Before use place the wheels in their rear position WARNING 5 3 Electrical installation GB...

Page 8: ...x 1 5 Fuse slow A 20 16 NB The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations They may not be applicable in other countries make sure that the cable area a...

Page 9: ...lay for welding parameters 2 Switch coarse control 12 Switch for display selection Volt or Amp 3 Switch precise control 13 Switch for display selection m min or mm 4 Indicating lamp power supply ON 14...

Page 10: ...machine It resets automatically when the temperature has fallen 6 2 2 Inductance connection Higher inductance produces a more flowing weld and fewer spatters Lower inductance produces a harsher sound...

Page 11: ...b 9 During welding process the upper row of display shows actual welding voltage or current depending on selection with switch 12 When welding process is stopped displayed values are frozen dimmed dis...

Page 12: ...g the guarantee period in order to rectify any faults 7 1 Inspection and cleaning Check regularly that the power source is free from dirt The power source should be regularly blown clean using dry com...

Page 13: ...a for the power source i e that the unit is not being overloaded Poor welding performance S Check that the welding current supply and return cables are correctly connected S Check that the correct cur...

Page 14: ...Diagram 14 dC240 ESABMig C240 230 400 415V...

Page 15: ...15 dC240 ESABMig C240s 230V...

Page 16: ...16 dC240 ESABMig C240s 400 415V...

Page 17: ...n PSF 250 3m 0349 304 659 ESABMig C240s 400 415V 3 50 60Hz welding gun PSF 250 3m 0349 304 660 ESABMig C240s 230V 3 50 60Hz welding gun PSF 250 3m 0349 305 983 ESABMig C240 400 415V 3 50 60Hz welding...

Page 18: ...used together with item 0455 885 001 for welding with Al wire Steel must be used together with item 0455 886 001 E Outlet nozzle 0455 885 001 0455 886 001 Must be used together with item 0455 894 001...

Page 19: ...ESABMig C240 ESABMig C240s Edition 060324 Accessories 19 aC240 Digital meter 0349 302 598 Transformer kit for CO2 heater 0349 302 250 Filter 0349 302 599 Cable holder 0349 303 362...

Page 20: ...AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax...

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