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ESAB Cutmaster 100 SL100 1Torch, Operating Manual

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ESAB Cutmaster 100 SL100 1Torch Operating Manual Download Page 67

ESAB CUTMASTER 120

300X5398  

INSTALLATION 

3-3

 

NOTE!

For a secure seal, apply thread sealant to the fitting threads, according to the maker's 

instructions.  Do Not use Teflon tape as a thread sealer, as small particles of the tape may 

break off and block the small air passages in the torch.  Connect as follows:

Art # A-07944

Hose Clamp

1/4 NPT to 1/4"

(6mm) Fitting

Regulator/Filter

Assembly

Inlet Port

Gas Supply

Hose

Optional Single - Stage Filter Installation 

Installing Optional Two - Stage Air Filter Kit

This optional two - stage air line filter is also for use on compressed air shop systems.  Filter removes moisture and 

contaminants to at least 5 microns.

Connect the air supply as follows:

1.  Attach the Two Stage Filter bracket to the back of the power supply per instructions supplied with the filter 

assembly.

Summary of Contents for Cutmaster 100 SL100 1Torch

Page 1: ...120 400V Art A 12776_AB OUTPUT MAX OUTPUT INPUT POWER VOLTAGE PHASE AMPS Issue Date October 31 2019 Manual No 300X5398 Operating Manual esab eu ESAB Cutmaster 120 PLASMA CUTTING SYSTEM SL100 1Torch...

Page 2: ...take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand...

Page 3: ...whole or in part without written permission of the pub lisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or...

Page 4: ...eof contained in this manual and accompanying labels and or inserts when installed operated main tained and repaired in accordance with the instructions provided This equipment must be checked periodi...

Page 5: ...FAX 01 603 298 7402 The following harmonised standard in force within the EEA has been used in the design IEC EN 60974 1 2017 AMD1 2019 Arc Welding Equipment Part 1 Welding power sources IEC EN 60974...

Page 6: ...1 1 1 0 Ohutuse Ettevaatusabin ud 1 1 KAPPALE 1 TURVATOIMET 1 1 1 0 Turvatoimet 1 1 CHAPITRE 1 S CURIT 1 1 1 0 Pr cautions de s curit 1 1 1 DIO SIGURNOSNE MJERE OPREZA 1 1 1 0 Sigurnosne mjere opreza...

Page 7: ...ation 2 1 2 03 Receipt Of Equipment 2 1 2 04 Power Supply Specifications 2 2 2 05 Input Wiring Specifications 2 3 2 06 Power Supply Features 2 4 SECTION 2 TORCH INTRODUCTION 2T 1 2T 01 Scope of Manual...

Page 8: ...ator 5 3 5 05 Basic Troubleshooting Guide 5 4 5 06 Power Supply Basic Parts Replacement 5 6 SECTION 5 TORCH SERVICE 5T 1 5T 01 General Maintenance 5T 1 5T 02 Inspection and Replacement of Consumable T...

Page 9: ...This Page Intentionally Blank...

Page 10: ...o one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment such as s...

Page 11: ...and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Exc...

Page 12: ...ESAB CUTMASTER 120 300X5398BG 1 1 1 0 ESAB 1 2 3 4 5 2002 96 E ESAB ESAB 1...

Page 13: ...ESAB CUTMASTER 120 300X5398BG 1 2 m...

Page 14: ...zel p i spu t n za zen v jeho pracovn m prostoru nikdo nebyl b hem ho en oblouku bez n le it ochrany 3 Pracovi t mus b t vhodn pro dan el b t chr n no p ed pr vanem 4 Pom cky osobn ochrany V dy noste...

Page 15: ...r vn sv e sk t ty a ochrann br le a noste ochrann od v Chra te osoby v okol vhodn mi t ty nebo clonami NEBEZPE PO RU Jiskry odst ikuj c hav kov mohou zp sobit po r Zajist te aby se v bl zkosti nenach...

Page 16: ...ndenforudstyretsarbejdsomr de at ingen er ubeskyttet n r lysbuen t ndes 3 Arbejdsstedet skal v re velegnet til form let v re uden gennemtr k 4 Personligt sikkerhedsudstyr Brug altid anbefalet personli...

Page 17: ...m plasmask resk rm og sk rmfilter og hav beskyttelsest j p Beskyt personer der st r i n rheden med passende sk rme eller forh ng BRANDFARE Gnister spr jt kan for rsage brand Derfor skal man sikre sig...

Page 18: ...ung befindet niemand ungesch tzt ist wenn der Lichtbogen gez ndet wird 3 Der Arbeitsplatz muss f r den Zweck geeignet sein frei von Zugluft sein 4 Pers nliche Schutzausr stung Tragen Sie stets eine ge...

Page 19: ...terlinsen und tragen Sie Schutzkleidung Sch tzen Sie umstehende Personen mit geeigneten Schilden oder Vorh ngen FEUERGEFAHR Funken Geprassel k nnen Br nde verursachen Stellen Sie deshalb sicher dass k...

Page 20: ...orrientes de aire 4 Equipo de protecci n individual utilice siempre equipos de protecci n lentes prendas ign fugas guantes etc no utilice art culos sueltos como bufandas pulseras anillos etc 5 Precauc...

Page 21: ...rovocar un incendio Aseg rese de que no haya materiales inflamables alrededor de la m quina RUIDO El ruido en exceso puede da ar los o dos Prot jase los o dos Utilice protecci n auricular Avise a las...

Page 22: ...timisel 3 T koht peab sobima oma eesm rgiks olema vaba tuulet mbest 4 Isiklikud kaitsevahendid Alati peab kandma soovitatavaid isiklikuid kaitsevahendeid nagu n iteks kaitseprille tulekindlaid kaitser...

Page 23: ...asutage keevituse plasmal ikuse kaitseekraani ja keevitusmaski ja kandke kaitseriideid Kaitske k rvalseisjaid sobivate ekraanidega ja sirmidega TULEOHT S demed v ivad tekkitada tulekahju Veenduge et l...

Page 24: ...le valtuuttamattomia henkil it k ynnistyshetkell kaikilla on suojat kun kaari muodostetaan 3 Ty paikan on sovittava tarkoitukseen oltava vedoton 4 Henkil kohtaiset suojavarusteet K yt aina suositeltuj...

Page 25: ...auksen plasmaleikkuun suojusta ja suodatinlinssi ja k yt suoja vaatetusta Suojaa sivulliset sopivilla suojuksilla tai verhoilla PALOVAARA Kipin t roiskeet voivat aiheuttaa tulipalon Varmistu siit ette...

Page 26: ...orsque l arc est amorc 3 Le lieu de travail doit tre adapt aux op rations effectu es d nu de courants d air de courants d air 4 quipement de s curit personnelle Toujours utiliser des quipements de s c...

Page 27: ...corps Utilisez un cran de soudage coupage plasma ainsi que des lunettes teint es adapt s et portez des v tements de protection Prot gez les personnes se trouvant dans l aire de travail l aide d un cr...

Page 28: ...je neza ti en u trenutku pokretanja luka 3 Radno mjesto mora odgovarati namjeni ne smije biti na propuhu 4 Oprema za osobnu sigurnost Uvijek nosite preporu enu opremu za osobnu sigurnost kao to su sig...

Page 29: ...nje rezanje plazmom i titnik i nosite za titnu odje u Za titite promatra e odgovaraju im zaslonom ili zastorom OPASNOST OD PO ARA Iskre prskanje mogu izazvati po ar Zato osigurajte da u blizini nema z...

Page 30: ...ulatlan szem ly a k sz l k k rnyezet ben annak ind t sakor senki nem marad v delem n lk l az v begyullad sa ut n 3 A munkahely k vetelm nyei a c lnak val alkalmass g huzatmentes k rnyezet 4 Szem lyi v...

Page 31: ...illetve viseljen megfelel v d ruh zatot V dje a berendez s k zel ben ll kat megfelel v laszfallal vagy f gg nnyel T ZVESZ LY A szikr k fr ccsen s t zet okozhatnak Ez rt gondoskodjon arr l hogy ne leg...

Page 32: ...funzione tutti siano protetti quando si accende l arco 3 Il luogo di lavoro deve essere idoneo allo scopo privo di correnti d aria 4 Dispositivi di protezione individuale indossare sempre i dispositiv...

Page 33: ...e per saldatura taglio al plasma e lenti con filtro idonei e indossare abbigliamento di protezione Proteggere le persone circostanti con schermi o barriere di sicurezza idonee PERICOLO DI INCENDIO Sci...

Page 34: ...idus ark n vienas n ra be apsaugini priemoni 3 Darbo vieta turi b ti tinkama tam tikslui nesausa 4 Asmenin apsaugin ranga visada d v kite rekomenduojam asmenin apsaugos rang pvz apsauginius akinius ug...

Page 35: ...o l bei d v kite apsauginius drabu ius Pa alinius asmenis apsaugokite atitinkamais ekranais ar u uolaidomis GAISRO PAVOJUS ie irbos purslai gali sukelti gaisr Tod l turite patikrinti ar alia n ra degi...

Page 36: ...aizsarg ts kad loks ir pie ilts 3 Darba vietai ir j b t piem rotai dotajam nol kam t rai 4 Personiskais dro bas apr kojums vienm r ap rbiet ieteicamo personisk s dro bas apr kojumu piem ram aizsargbri...

Page 37: ...filtra l cas k ar ap rbiet aizsargap rbu Aizsarg jiet blakus st v t jus ar attiec giem ekr niem vai aizkariem AIZDEG AN S DRAUDI Dzirksteles aksti var izrais t aizdeg anos T d p rliecinieties lai tuv...

Page 38: ...oor het doel vrij zijn van tocht 4 Middelen voor uw persoonlijke veiligheid Draag altijd de aanbevolen middelen voor persoonlijke veiligheid zoals een veiligheidsbril vlambestendige kleding en veiligh...

Page 39: ...mende kleding Bescherm omstanders met geschikte schermen of gordijnen BRANDGEVAAR Vonken spatten kunnen brand veroorzaken Zorg daarom dat er geen ontvlambare materialen in de buurt staan LAWAAI te ve...

Page 40: ...r det startes opp ingen er uten beskyttelse n r buen tennes 3 Arbeidsstedet m v re egnet til form let v re fritt for trekk 4 Personlig verneutstyr Bruk alltid personlig verneutstyr slik som vernebril...

Page 41: ...sveisemaske og beskyttelsesglass for sveising plasmaskj ring og bruk vernebekledning Bruk egnede avskjermingsmidler og gardiner for beskytte personer i n rheten BRANNFARE Gnister sveisesprut kan for...

Page 42: ...apalania uku 3 Miejsce pracy musi by przeznaczone do danego celu by wolne od przeci g w 4 rodki ochrony indywidualnej nale y zawsze nosi zalecane rodki ochrony indywidualnej takie jak okulary ochronne...

Page 43: ...o oraz odpowiednie filtry spawalnicze a tak e nosi odzie ochronn Nale y chroni osoby postronne poprzez stosowanie odpowiednich ekran w lub zas on NIEBEZPIECZE STWO PO ARU Iskry rozpryski mog spowodowa...

Page 44: ...amento for utilizado 3 A rea de trabalho deve ser apropriada para esta aplica o sem ventila o excessiva 4 Equipamentos de seguran a pessoal sempre use equipamentos de seguran a como culos de prote o l...

Page 45: ...tifique se de que n o h nenhum produto inflam vel n o esteja na rea de trabalho RU DO ru do em excesso pode prejudicar a sua audi o proteja o seu ouvido Use protetor auricular informe as pessoas na re...

Page 46: ...cului 3 Locul de munc trebuie s fie adecvat activit ii desf urate nu aib curen i de aer 4 Echipament de protec ie individual Purta i ntotdeauna echipamentul de protec ie individual recomandat cum ar f...

Page 47: ...sm i purta i mbr c minte de protec ie Proteja i i pe cei din jurul dumneavoastr cu ecrane sau cortine adecvate RISC DE INCENDIU Sc nteile stropii pot provoca incendii Asigura i v prin urmare c nu exis...

Page 48: ...ESAB CUTMASTER 120 300X5398RU 1 1 1 0 ESAB 1 B 2 3 4 5 2002 96 EC ESAB ESAB 1...

Page 49: ...ESAB CUTMASTER 120 300X5398RU 1 2 Class Class...

Page 50: ...any ke sa vytv ra obl k 3 Pracovisko mus by vhodn na tento el by bez prievanu 4 Osobn ochrann prostriedky V dy noste odpor an osobn ochrann prostriedky ako s bezpe nostn okuliare oh ovzdorn oble enie...

Page 51: ...a zv ranie a plazmov rezanie a noste ochrann odev Chr te okolostojacich vhodn mi t tmi alebo clonami NEBEZPE ENSTVO PO IARU Iskry rozstrek m u sp sobi po iar Preto sa uistite i v bl zkosti nie s iadne...

Page 52: ...vsi za iteni ko se plazemski lok pri ge 3 Delovno mesto mora biti ustrezno za opravljanje dela za iteno od prepiha 4 Osebna za itna oprema Obvezno uporabljajte predpisano osebno za itno opremo kot so...

Page 53: ...masko za varjenje in plazemsko rezanje z za itnimi le ami in za itno obleko Opozorite osebe v bli ini na nevarnost NEVARNOST OGNJA Iskre lahko provzro ijo po ar Prepri ajte se da v bli ini ni vnetlji...

Page 54: ...tsen m ste vara l mplig f r ndam let vara fri fr n drag 4 Personlig s kerhetsutrustning Anv nd alltid rekommenderad personlig s kerhetsutrustning till exempel skyddsglas gon brandh rdiga kl der och s...

Page 55: ...m med filter och skyddskl der Skydda personer i omgivningen med l mpliga sk rmar eller draperier BRANDFARA Gnistor st nk kan orsaka eldsv da Kontrollera att det inte finns ant ndliga material i n rhet...

Page 56: ...ESAB CUTMASTER 120 300X5398 GENERAL INFORMATION This page intentionally blank...

Page 57: ...mber in your area listed on back cover of this manual Include the Owner s Manual number and equipment identifica tion numbers Electronic copies of this manual can also be downloaded at no charge inAcr...

Page 58: ...C CE IEC CE IEC CE Current 120V 120V 100V 100V 80V 80V DC Voltage 128 128 120 120 112 112 NOTE The duty cycle will be reduced if the primary input power AC is low or the output voltage DC is higher th...

Page 59: ...3 6 34 31 40 8 10 Line Voltages with Suggested Circuit Protection and Wire Sizes Based on National Electric Code and Canadian Electric Code NOTE Refer to Local and National Codes or local authority ha...

Page 60: ...0X5398 2 4 2 06 Power Supply Features Handle and Leads Wrap Torch Leads Receptacle Control Panel Art A 08359 Work Cable and Clamp Art A 08547 Input Power Cord Port for Optional Automation Interface Ca...

Page 61: ...rom a single source to be used as both the plasma and secondary gas The air flow is divided inside the torch head Single gas operation provides a smaller sized torch and inexpensive operation NOTE Ref...

Page 62: ...to an extremely high temperature and ionized so that it becomes electrically conductive The plasma arc cutting and gouging processes use this plasma to transfer an electrical arc to the workpiece The...

Page 63: ...power is also used for the main cutting arc The negative output is connected to the torch electrode through the torch lead The positive output is con nected to the workpiece via the work cable and to...

Page 64: ...ESAB CUTMASTER 120 INTRODUCTION 300X5398 2T 4 This Page Intentionally Blank...

Page 65: ...Power Connections CAUTION Check your power source for cor rect voltage before plugging in or connecting the unit The primary power source fuse and any exten sion cords used must conform to local elect...

Page 66: ...to Unit The connection is the same for compressed air or high pressure cylinders Refer to the following two subsec tions if an optional air line filter is to be installed 1 Connect the air line to the...

Page 67: ...ows Art A 07944 Hose Clamp 1 4 NPT to 1 4 6mm Fitting Regulator Filter Assembly Inlet Port Gas Supply Hose Optional Single Stage Filter Installation Installing Optional Two Stage Air Filter Kit This o...

Page 68: ...e Air Cylinders When using high pressure air cylinders as the air supply 1 Refer to the manufacturer s specifications for installation and maintenance procedures for high pressure regulators 2 Examine...

Page 69: ...y for operation Check Air Quality To test the quality of air 1 Put the ON OFF switch in the ON up position 2 Put the Function Control switch in the SET posi tion 3 Place a welding filter lens in front...

Page 70: ...ESAB CUTMASTER 120 INSTALLATION 300X5398 3T 2 This Page Intentionally Blank...

Page 71: ...e of the system interlocks is activated 3 ON OFF Power Switch ON OFF Switch controls input power to the power supply Up is ON down is OFF 4 Air Gas Pressure Control The Pressure Control is used in the...

Page 72: ...disconnect switch to supply power to the system Air Source Ensure source meets requirements refer to Section 2 Check connections and turn air supply ON Connect Work Cable Clamp the work cable to the...

Page 73: ...AUTO RESTART position when the torch leaves the work piece the pilot arc restarts instantly and the cutting arc restarts instantly when the pilot arc contacts the workpiece Use the Rapid Auto Restart...

Page 74: ...ESAB CUTMASTER 120 OPERATION 300X5398 4 4 This Page Intentionally Blank...

Page 75: ...pushing it straight into the torch head until it clicks 4 Install the starter cartridge and desired tip for the operation into the torch head 5 Hand tighten the shield cup assembly until it is seated...

Page 76: ...tting because the pilot arc is directed from the electrode to the tip rather than to a workpiece Whenever possible avoid excessive pilot arc time to improve parts life Torch Standoff Improper standoff...

Page 77: ...to the torch head for maximum control or near the back end for maximum heat protection Choose the holding technique that feels most comfortable and allows good control and movement NOTE The tip shoul...

Page 78: ...onduc tive straight edge to make straight cuts by hand WARNING The straight edge must be non conductive A 03539 Non Conductive Straight Edge Cutting Guide Using Drag Shield Cup With Straight Edge The...

Page 79: ...hand or steadied with two hands Position the hand to press the Trigger on the torch handle With the hand torch the hand may be positioned close to the torch head for maximum control or near the back...

Page 80: ...cause damage to coated painted or other surfaces such as glass plas tic and metal Check torch parts The torch parts must correspond with the type of operation Refer to Section 4T 07 Torch Parts Selec...

Page 81: ...ading arc is directed in the same direction as torch travel A five degree leading arc is gen erally recommended for air plasma on mild steel 3 Trailing Arc The trailing arc is directed in the opposite...

Page 82: ...ield Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Machine 50 60A 9 8238 Drag Shield Cup 9 8235 Drag Shield Cup 70 100A 9 8236 Drag...

Page 83: ...s Inches Meters Inches mm psi bar Plasma Total Delay Sec Inches mm 0 036 0 9 9 8208 103 40 355 9 02 0 125 3 2 65 4 5 55 170 0 00 0 2 5 1 0 05 1 3 9 8208 98 40 310 7 87 0 125 3 2 65 4 5 55 170 0 00 0 2...

Page 84: ...es mm 0 06 1 5 9 8210 119 60 350 8 91 0 19 4 8 70 4 8 90 245 0 00 0 20 5 1 0 075 1 9 9 8210 116 60 300 7 64 0 19 4 8 70 4 8 90 245 0 10 0 20 5 1 0 120 3 0 9 8210 123 60 150 3 82 0 19 4 8 70 4 8 90 245...

Page 85: ...0 25 6 4 0 120 3 0 9 8211 120 80 300 7 62 0 25 6 4 65 4 5 115 340 0 10 0 25 6 4 0 135 3 4 9 8211 120 80 280 7 11 0 25 6 4 65 4 5 115 340 0 10 0 25 6 4 0 188 4 8 9 8211 120 80 140 3 56 0 25 6 4 65 4 5...

Page 86: ...8 75 5 2 130 390 NR NR NR Type Torch SL100 with Exposed Tip Type Material Aluminum Type Plasma Gas Air Type Secondary Gas Single Gas Torch Thickness Tip Output Amperage Speed Per Minute Standoff Plasm...

Page 87: ...0 31 8 9 8253 170 120 9 0 23 0 25 6 4 75 5 2 180 360 NR NR NR Type Torch SL100 with Exposed Tip Type Material Aluminum Type Plasma Gas Air Type Secondary Gas Single Gas Torch Thickness Tip Output Ampe...

Page 88: ...s Inches Meters Inches mm psi bar Plasma Total Delay Sec Inches mm 0 036 0 9 9 8208 109 40 180 4 57 0 125 3 2 65 4 5 55 170 0 00 0 2 5 1 0 05 1 3 9 8208 105 40 165 4 19 0 125 3 2 65 4 5 55 170 0 00 0...

Page 89: ...mm 0 06 1 5 9 8210 110 60 165 4 19 0 13 3 2 70 4 8 90 245 0 00 0 20 5 1 0 075 1 9 9 8210 116 60 155 3 94 0 13 3 2 70 4 8 90 245 0 10 0 20 5 1 0 120 3 0 9 8210 115 60 125 3 18 0 13 3 2 70 4 8 90 245 0...

Page 90: ...5 1 0 120 3 0 9 8211 115 80 260 6 50 0 125 3 2 65 4 5 115 340 0 10 0 2 5 1 0 135 3 4 9 8211 113 80 250 6 25 0 125 3 2 65 4 5 115 340 0 10 0 2 5 1 0 188 4 8 9 8211 114 80 170 4 25 0 125 3 2 65 4 5 115...

Page 91: ...190 4 8 75 5 2 130 390 NR NR NR Type Torch SL100 With Shielded Tip Type Material Aluminum Type Plasma Gas Air Type Secondary Gas Single Gas Torch Thickness Tip Output Amperage Speed Per Minute Stando...

Page 92: ...0 31 8 9 8253 165 120 10 0 25 0 15 3 8 75 5 2 180 360 NR NR NR Type Torch SL100 With Shielded Tip Type Material Aluminum Type Plasma Gas Air Type Secondary Gas Single Gas Torch Thickness Tip Output Am...

Page 93: ...ESAB CUTMASTER 120 300X5398 OPERATION 4T 19 This Page Intentionally Blank...

Page 94: ...US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8211 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8212 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8253 Tip...

Page 95: ...eld Cap US Pat No s 6914211 D496951 Other Pat s Pending The following parts are also licensed under U S Patent No 5 120 930 and 5 132 512 Catalog Description 9 8235 Shield Cap 9 8236 Shield Cap 9 8237...

Page 96: ...ESAB CUTMASTER 120 OPERATION 300X5398 4T 22 This Page Intentionally Blank...

Page 97: ...ck of torch tip and electrode Weekly Visually inspect the torch body tip electrode start cartridge and shield cup Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of pow...

Page 98: ...UTION Do not blow air into the power sup ply during cleaning Blowing air into the unit can cause metal particles to interfere with sensitive electrical components and cause damage to the unit 5 03 Com...

Page 99: ...w the Temp indicator and 75 psi indicators are on indicating the version would be 2 3 A PSI BAR MAX MAX MIN MIN 1 2 3 4 Art A 07988 MIN MAX 0 1 2 3 4 5 6 7 5 When the Fault indicator is ON or blinking...

Page 100: ...been exceeded 3 Failed components in unit 1 Refer to clearance information section 2 04 2 Allow unit to cool 3 Return to authorized service center for repair or replacement GAS LED OFF FAULT and MIN...

Page 101: ...uck 3 Worn or faulty torch parts 4 Shorted Torch 5 Temporary Short indicated by 5 blinks per second 6 Power Supply Failure Standard rate of blinking 1 Remove shield cup from torch check upper O Ring p...

Page 102: ...he lower screws 3 Tighten lower screws 4 Reinstall and tighten the upper screws C Filter Element Assembly Replacement The Filter Element Assembly is in the rear panel For better system performance the...

Page 103: ...nt can be removed from its housing dried and reused Allow 24 hours for Element to dry Refer to Section 6 Parts List for replacement filter element catalog number 1 Remove power from power supply 2 Shu...

Page 104: ...result 3 Loosen the two bolts on the top of the Filter Assembly enough to allow the Filter Elements to move freely 4 Note the location and orientation of the old Filter Elements 5 Slide out the old F...

Page 105: ...d blowing it through with compressed air CAUTION Dry the torch thoroughly before reinstalling O Ring Lubrication An o ring on the Torch Head and ATC Male Connec tor requires lubrication on a scheduled...

Page 106: ...may be an O ring between the shield cup body and drag shield cap Do not lubricate the O ring Drag Shield Cap Shield Cup Body O Ring No 8 3488 Art A 03878 4 Remove the tip Check for excessive wear indi...

Page 107: ...your distributor Materials returned without proper authorization will not be accepted 6 02 Ordering Information Order replacement parts by catalog number and complete description of the part or assemb...

Page 108: ...able 50 ft 15 2 m with Clamp 9 8529 1 Automation Interface Kit for Start Stop OK to move and Divided Arc Voltage 9 8311 1 Automation Harness for Start Stop and OK to move 9 9385 1 25 7 6 m CNC Cable f...

Page 109: ...ew and wrench 9 8062 4 1 Torch Head Assembly Replacement Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 Small O Ring 8 3486 7 Leads Assemblies with ATC connectors includes switch assembl...

Page 110: ...2 m Leads Assembly with ATC connector 4 7853 6 Unshielded Mechanized Leads Assemblies with ATC connectors 1 5 foot 1 5 m Leads Assembly with ATC connector 4 7842 1 10 foot 3 05 m Leads Assembly with...

Page 111: ...ESAB CUTMASTER 120 300X5398 PARTS LIST 6 5 A 07994_AB 1 4 2 3 5 6 7 8 9 10 12 11 10 13...

Page 112: ...Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Machine 50 60A 9 8238 Drag Shield Cup 9 8235 Drag Shield Cup 70 100A 9 8236 Drag Shiel...

Page 113: ...RESULT Gas flows to set pressure ACTION RUN Rapid Auto Restart SET LATCH switch to RUN for most applications or to Rapid Auto Restart for gouging trimming or expanded metal applications or to LATCH i...

Page 114: ...e power supply manufacturer s test procedures Second row Rated cutting current values Third row Conventional load voltage values 4 Sections of the Data Tag may be applied to separate areas of the powe...

Page 115: ...Switch 1 Black PIP Negative Plasma 8 Open ATC Male Connector Front View A 03701_AB B Mechanized Machine Torch Pin Out Diagram ATC Female Receptacle Front View ATC Male Connector Front View Negative Pl...

Page 116: ...5 6 4 3 8 7 1 2 5 6 4 3 8 7 Torch Switch Green White To Power Supply Circuitry B Mechanized Torch Connection Diagram Torch Unshielded Mechanized SL100 Machine Torch Leads Leads with ATC Connector and...

Page 117: ...ESAB CUTMASTER 120 300X5398 APPENDIX A 5 This Page Intentionally Blank...

Page 118: ...T2 PMTH4 PMTH4 MTH1 MTH1 PRI 2 PRI 2 TP1 TP1 C5 C6 C9 C10 C5 C6 C9 C10 TP8 TP8 40A_AC1 40A_AC1 J3 J3 1 2 PMTH3 PMTH3 PMTH2 PMTH2 J2 J2 1 2 A 12770_AA 5 5 4 4 D C B A 12VDC 12VDC 12VDC 12VDC 12VDC 24V...

Page 119: ...7 WORK WORK P10 P10 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 AB ECO B1611 RWH 05 05 09 AA AB Friday December 11 2009 SEE A 09130 A 12770_AA 3 3 2 2 1 1 D C B A 12VDC 12VDC 12VDC 5VDC 12VDC DWG No Sheet of Sup...

Page 120: ...lease 06 15 2015 AB Corrected the rated duty cycle to show 120A 80 08 14 2015 AC Updated art on cover Updated DoC added duty cycle values removed Shielded Machine Torch Leads Assemblies 11 14 2015 AD...

Page 121: ...This Page Intentionally Blank...

Page 122: ...95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38...

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