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S0740 800 210/E101102/P18

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ck10i1

OPERATION

General safety regulations for the handling of the equipment can be found in the
instruction manual. Read through before you start using the equipment!

Connections and control devices

1

Filling the coolant

2

BLUE connection for coolant from cooling
unit

3

Connection RED for coolant (return) to
cooling unit.

Coolant connection

For problem free operation it is recommended that the height from the cooling unit to the water-
cooled MIG/MAG gun is maximum 8.5 m.

Water flow guard

The water flow guard blocks the power source if the coolant stops flowing(< 0.7 l/min.). The
water flow guard is an accessory.

MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.

CAUTION!

All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any faults.

Summary of Contents for COOL 1

Page 1: ...0740 800 210 Valid for serial no 033 xxx xxxx 101102 COOL 1 Service manual...

Page 2: ...g the coolant flow 6 5AP1 2 Pump motor and fan ON OFF 6 5AP1 Component positions 8 SERVICE INSTRUCTIONS 9 What is ESD 9 Service aid 9 INSTRUCTIONS 10 SAFETY 10 INSTALLATION 10 Installing to welding eq...

Page 3: ...s list as a guide to where the components are located in the equipment The spare parts list is published as a separate document see page 16 This manual contains details of design changes that have bee...

Page 4: ...ions lxwxh 610 x 256 x 256 mm Weight empty 12 kg Enclosure class IP23 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or wat...

Page 5: ...S0740 800 210 E101102 P18 5 ck10_00 COOL1...

Page 6: ...at point SP3 on 20AP1 Supervision of hoses connection ELP ESAB Logic Pump is not installed in COOL1 5AP1 2 Pump motor and fan ON OFF The pump motor 5M1 and cooling fan 5EV1 are connected in parallell...

Page 7: ...S0740 800 210 E101102 P18 7 ck10_05 Pump motor and fan ON OFF Circuit diagram for pump motor and cooling fan...

Page 8: ...S0740 800 210 E101102 P18 8 ck10_05 5AP1 Component positions Component positions on the cooling unit board 5AP1 Terminal block CN4 is also named 5XT1 in the diagram...

Page 9: ...lators e g plastics generate and hold static charge so you should not bring unnecessary nonconductive items into the work area It is obviously difficult to avoid all such items so various means are us...

Page 10: ...ON The installation must be executed by a professional Location Position the cooling unit such that its air inlets and outlets are not obstructed Power supply and control COOL1 is powered and controll...

Page 11: ...S0740 800 210 E101102 P18 11 ck10i1 Assembly instructions COOL1 Aristo 300 Aristo 400 or Aristo 500...

Page 12: ...S0740 800 210 E101102 P18 12 ck10i1 Water flow guard Option...

Page 13: ...ecommended that the height from the cooling unit to the water cooled MIG MAG gun is maximum 8 5 m Water flow guard The water flow guard blocks the power source if the coolant stops flowing 0 7 l min T...

Page 14: ...d that block the pump water connections or elements Flushing can only be performed via red water connection Then drain the tank manually i e empty via the tank s filing hole Filling the coolant ESAB s...

Page 15: ...S0740 800 210 E101102 P18 15 ck10i1 Caracteristics Pump data p Pump pressure MPa Q Flow rate l min...

Page 16: ...1 l min P Power kW K Temperature difference between inlet water temperature and ambient temperature K SPARE PARTS The spare parts list is published in a separate document that can be downloaded from t...

Page 17: ...S0740 800 210 E101102 P18 17 notes NOTES...

Page 18: ...1 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Ai...

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