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5

Torch Parameter Presets

Each torch can have the following parameters or variables preset:

Schedule number preset

Wire burnback preset

Shielding gas type

Spot weld time

The software will automatically switch to the torch being used when the torch trigger is depressed.  Each torch

may have two welding schedules assigned at a time when using the Trigger Selection mode (described

above).  The right side torch (viewed from the front of  the feeder) is the default torch setting.  This means that

when the feeder is first powered up this torch and its parameters will be displayed.  If a red light between the

IPM and VOLTS display windows is illuminated, the left side torch parameters are being displayed.

Choose the schedule number (1- 8) for each torch by depressing the “Schedule Selection” key and setting the

desired schedule number in IPM window for the left torch and the VOLTS window for the right torch.

Preset the desired bumback by “depressing” the torch trigger switch to be preset.  This action displays the

current welding parameters for that torch.  Hold “Burnback/Spot” key in the “up” position and set a burnback

number in VOLTS window.  Repeat this procedure  for the other torch.

Attach the desired gas mixture to the appropriate torch for the type of welding to be completed.

Caution

 - Some shielding gases will not pulse arc and short arc equally well.  Therefore, the

optimization of both pulse arc and short/spray arc parameters will be dependent on the shielding

gas and its ability to support both processes.

If spot welding is desired, “depress” the torch trigger switch to be preset.  This action displays the current

welding parameters for that torch.  Hold the “Burnback/Spot’” key in the “up” position and set a spot time in

seconds in the IPM window.  Repeat this procedure for the other torch if desired.  Entering a spot weld time

automatically disables the “Trigger Selection” mode and dual schedule operation is not possible.

Weld Schedule Parameter Presets

Pulse Arc Welding

Schedules 1 through 4 are dedicated pulse arc welding schedules for stainless steel using  .045" (1.2 mm)

diameter wire.  The synergic relationship is the same on each torch and for each schedule.  When entering a

schedule number 1 to 4, the feeder control and power source is automatically set for pulse welding with .045"

stainless steel wire.

Note

 - The SVI-450i power source slope switch should be set to the STEEP slope position.  The

INUCTANCE & VOLTAGE knob on the SVI-450i is deactivated.

The !PM window will display the wire feed speed in inches per minute and the VOLTS window will show a

number between 0 and 200 with 100 being the default value.  These numbers relate to the synergic relation-

ship programmed into the software and correspond to a pulse frequency.  The number 100 is the nominal

pulse frequency required for the wire feed speed selected in the IPM window.  This number will also affect the

arc length.  If the welding arc length is too long the number can be decreased which shortens the arc length.

If the welding arc is too short, increase the number in the VOLTS window.  Each count in the window changes

the pulse frequency by one pulse per second.

Summary of Contents for BOMBARDIER SVI-450i

Page 1: ...F 15 565 February 1999 ...

Page 2: ...Wire Kit Bill of Material BM 31953 Control PCB D 31496 Power PCB D 674991 Section III 1 Digipulse Dual Control Assembly Dwg D 8 33387 Schematic Diagram D 33380 Wiring Diagram D 33381 Wire Kit Bill of Material BM 33397 Display PCB D 675236 J Gov PCB D 994236 I O PCB D 674994 MPU PCB C 18155 E Prom A 18090 2 Digipulse Dual Wire Feeder Assembly Dwg D 37843 with Bill of Material See Model No 33299 Sec...

Page 3: ... Presets System parameters are those that affect BOTH torches and ALL schedules These parameters are always active and should be set first They are Gas preflow preset Gas postflow preset Cold inch preset Trigger selection dual schedule operation Half speed run in Set the shield gas preflow parameters by holding down the Purge key and using the Inc Dec key under the IPM window to set a preflow time...

Page 4: ...s below Half speed run in is always on when using the pulse arc schedules 1 to 4 Half speed run in will also be on in the short spray arc schedules 5 to 8 when the arc voltage is 26 volts or higher Below 26 volts will result in full speed run in of the welding wire This option is enabled when Rocker Switch 1 on Dip Switch 2 is in the open position Dip switch 2 is located on the MPU board inside th...

Page 5: ...as and its ability to support both processes If spot welding is desired depress the torch trigger switch to be preset This action displays the current welding parameters for that torch Hold the Burnback Spot key in the up position and set a spot time in seconds in the IPM window Repeat this procedure for the other torch if desired Entering a spot weld time automatically disables the Trigger Select...

Page 6: ...d motor response by presetting the motor speed servo Release the pressure roll and pull the torch switch while depressing the Purge and Schedule Select key simultaneously Change the number 110 is standard in the IPM window using the Inc Dec key to a lower value if a faster motor acceleration is needed or a higher number for a slower motor acceleration Warning The motor response adjustment will be ...

Page 7: ...ted schematic layout Wiring Diagram D 34309 Rev E Removed reference to ICB P2 9 from ICB P3 2 and ICB P3 2 from ICB P2 9 Note The most current revision of the drawing is always on top Digipulse Dual Control Revision History Rev A Added label P N 954232 Schedule Select to front panel Rev B Removed the 6 pin P N 634772 and 8 pin P N 2062106 box receptacles and added a 19 pin P N 950762 box receptacl...

Page 8: ...F 15 565 2 99 ...

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