background image

ESAB subsidiaries and representative offices

www.esab.com

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna-Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Heist-op-den-Berg

Tel: +32 15 25 79 30

Fax: +32 15 25 79 44

BULGARIA

ESAB Kft Representative Office

Sofia

Tel: +359 2 974 42 88

Fax: +359 2 974 42 88

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.

Vamberk

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Herlev

Tel: +45 36 30 01 11

Fax: +45 36 30 40 03

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel: +33 1 30 75 55 00

Fax: +33 1 30 75 55 24

GERMANY

ESAB Welding and Cutting

GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

HUNGARY

ESAB Kft

Budapest

Tel: +36 1 20 44 182

Fax: +36 1 20 44 186

ITALY

ESAB Saldatura S.p.A.

Bareggio (Mi)

Tel: +39 02 97 96 8.1

Fax: +39 02 97 96 87 01

THE NETHERLANDS

ESAB Nederland B.V.

Amersfoort

Tel: +31 33 422 35 55

Fax: +31 33 422 35 44

NORWAY

AS ESAB

Larvik

Tel: +47 33 12 10 00

Fax: +47 33 11 52 03

POLAND

ESAB Sp.zo.o.

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 8 310 960

Fax: +351 1 859 1277

ROMANIA

ESAB Romania Trading SRL

Bucharest

Tel: +40 316 900 600

Fax: +40 316 900 601

RUSSIA

LLC ESAB

Moscow

Tel: +7 (495) 663 20 08

Fax: +7 (495) 663 20 09

SLOVAKIA

ESAB Slovakia s.r.o.

Bratislava

Tel: +421 7 44 88 24 26

Fax: +421 7 44 88 87 41

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB

Gothenburg

Tel: +46 31 50 95 00

Fax: +46 31 50 92 22

ESAB International AB

Gothenburg

Tel: +46 31 50 90 00

Fax: +46 31 50 93 60

SWITZERLAND

ESAB Europe GmbH

Neuhof Business Center

Neuhofstr. 4

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

UKRAINE

ESAB Ukraine LLC

Kiev

Tel: +38 (044) 501 23 24

Fax: +38 (044) 575 21 88

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem-MG

Tel: +55 31 2191 4333

Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting

Products

Florence, SC

Tel: +1 843 669 44 11

Fax: +1 843 664 57 48

Asia/Pacific

AUSTRALIA

ESAB South Pacific

Archerfield BC QLD 4108

Tel: +61 1300 372 228

Fax: +61 7 3711 2328

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 2326 3000

Fax: +86 21 6566 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel: +62 21 460 0188

Fax: +62 21 461 2929

JAPAN

ESAB Japan

Tokyo

Tel: +81 45 670 7073

Fax: +81 45 670 7001

MALAYSIA

ESAB (Malaysia) Snd Bhd

USJ

Tel: +603 8023 7835

Fax: +603 8023 0225

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation

Kyungnam

Tel: +82 55 269 8170

Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

Africa

EGYPT

ESAB Egypt

Dokki-Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

SOUTH AFRICA

ESAB Africa Welding & Cutting

Ltd

Durbanvill 7570 - Cape Town

Tel: +27 (0)21 975 8924

Distributors

For addresses and phone

numbers to our distributors in

other countries, please visit our

home page

www.esab.com

Summary of Contents for AristoMig 4004i Pulse

Page 1: ...Aristo Instruction manual 0463 431 001 GB 20160218 Valid for serial no 551 xxx xxx Mig 4004i Pulse ...

Page 2: ......

Page 3: ...2 Symbols 15 5 3 Connection of welding and return cable 15 5 4 Turning the power source on off 15 5 5 Fan control 15 5 6 Thermal protection 15 5 7 VRD Voltage Reducing Device 16 5 8 Remote control unit 16 5 9 MIG MAG and self shielded cored wire welding 16 6 MAINTENANCE 17 6 1 Inspection and cleaning 17 6 2 Welding torch 17 7 TROUBLESHOOTING 18 8 ORDERING OF SPARE PARTS 19 DIAGRAM 20 ORDERING NUMB...

Page 4: ... Safety precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury ...

Page 5: ... ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other health effects which are unknown Welders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together on the same side of your body Secure them with tape...

Page 6: ... power source for thawing frozen pipes CAUTION Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic equipment at...

Page 7: ...d 3004 4804 or Aristo YardFeed 2000 and the cooling unit COOL 1 Aristo Feed 3004 4804 is available with two operational solutions the Aristo U6 panel and the Aristo U82 pendant Aristo YardFeed 2000 is available with the Aristo U6 panel ESAB s accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is supplied with 5 m return cable with eart...

Page 8: ...current 89 5 Open circuit voltage 55 V Operating temperature 10 to 40 C 14 to 104 F Transport temperature 20 to 55 C 4 to 131 F Constant sound pressure when idling 70 dB A Dimensions l w h 445 250 380 mm 24 0 9 8 15 Weight 45 kg 96 lbs Insulation class H Enclosure class IP 23 Application classification Mains supply Ssc min Minimum short circuit power on the network in accordance with IEC 61000 3 1...

Page 9: ...3 TECHNICAL DATA 0463 431 001 9 ESAB AB 2016 Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard ...

Page 10: ...s are not obstructed 4 2 Lifting instruction 4 3 Mains supply NOTE Mains supply requirements This equipment complies with IEC 61000 3 12 provided that the short circuit power is greater than or equal to Sscmin at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution netw...

Page 11: ...as Mig 4004i Pulse Mains voltage 380 460 V 10 3 50 60 Hz Mains cable area 4C 10Awg 4G4 mm2 Phase current Ieff Uin 380 V 20 A Fuse anti surge 20 A Fuse CMCB surge 25 A Phase current Ieff Uin 400 V 19 2 A Fuse anti surge 20 A Fuse CMCB surge 25 A Phase current Ieff Uin 415 V 18 A Fuse anti surge 20 A Fuse CMCB surge 20 A Phase current Ieff Uin 440 V 17 6 A Fuse anti surge 20 A Fuse CMCB surge 20 A P...

Page 12: ...ains cable If the mains cable needs to be changed the earth connection to the bottom plate must be made in a correct way See from the pictures above how to remove the side panel and install the mains cable No other cable must be attached to this connection point ...

Page 13: ...ains voltage is required the cable on the printed circuit board has to be moved to the correct pin see illustration above and the mains cable and plug must be changed according to relevant national regulations This operation has to be made by persons who have appropriate electrical knowledge The power source must be disconnected from mains while performing this action ...

Page 14: ...ven or sloping NOTE To achieve the best possible result at Mig short pulsing the welding and return cables must not exceed 10 m 33 ft 5 1 Connections and control devices 1 Mains power supply switch 0 1 5 Positive welding terminal Welding cable 2 Connection for wire feed unit or remote control unit 6 Negative welding terminal Return cable 3 Indicating LED thermal protection 7 Fuse 10 A for supply v...

Page 15: ... C 104 F 5 4 Turning the power source on off Turn the power source on by turning switch 1 to the 1 position Turn the power source off by turning the switch 1 to the 0 position Regardless the mains supply is interrupted abnormally or the power source is switched off in the normal manner the welding data will be stored so it will be available next time the unit is turned on 5 5 Fan control The power...

Page 16: ... is blocked when the system senses that welding has started 5 8 Remote control unit For more information about the operation of the remote control unit see the instruction manual for the control panel 5 9 MIG MAG and self shielded cored wire welding An arc melts a continuously supplied wire The weld pool is protected by shielding gas For MIG MAG and self shielded cored wire welding the power sourc...

Page 17: ...is free from dirt The power source should be regularly blown clean using dry compressed air at reduced pressure More frequently in dirty environments Otherwise the air inlet outlet may become blocked and cause overheating To avoid this the air filter should be regularly cleaned The filter is built of a large and a small mesh Make sure that the large mesh is mounted to the upmost part of the power ...

Page 18: ...lit Check that the return cable is correctly fastened The thermal protection trips frequently Check to see whether the air filters are clogged Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Check that the ambient temperature is not above the one for the rated duty cycle 40 C 104 F Poor welding performance Check that the welding cu...

Page 19: ...and European standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the mentioned standards Spare parts may be ordered through your nearest ESAB dealer see the back cover of this document When ordering please state product type serial number designation and spare part num...

Page 20: ...DIAGRAM 0463 431 001 20 ESAB AB 2016 DIAGRAM ...

Page 21: ...ORDERING NUMBERS Ordering number Denomination Type Note 0465 152 883 Welding power source Aristo Mig 4004i Pulse 400V version 0463 396 001 Spare parts list Aristo Mig 4004i Pulse Technical documentation is available on the Internet at www esab com ...

Page 22: ...SPARE PARTS LIST 0463 431 001 22 ESAB AB 2016 SPARE PARTS LIST Item Ordering no Denomination 1 0462 197 001 Dust filter ...

Page 23: ...565 880 Trolley For use together with counter balance device 0461 310 880 Trolley adapter kit For fitting of power source Mig 4004i Pulse to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter balance 1 Use together with trolley 0460 565 880 0458 705 880 0458 705 882 Counter balance device includes mast and counter balance for 300 mm bobbin for 440 mm bobbin ...

Page 24: ...6 with water Feed 4804 U82 with water Feed 4804 U6 with water Yardfeed 2000 with water 0462 300 880 Cooling unit COOL 1 Connection set 70 mm2 10 pole cable plug 10 pole cable socket 0459 528 780 0459 528 781 0459 528 782 0459 528 783 0459 528 784 0459 528 785 1 7 m 5 m 10 m 15 m 25 m 35 m Connection set water 70 mm2 10 pole cable plug 10 pole cable socket 0459 528 790 0459 528 791 0459 528 792 045...

Page 25: ...nd current 0459 491 883 Remote control unit AT1 CAN MMA and TIG current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current 0459 960 880 0459 960 881 0459 960 882 Remote control cable 10 pole 4 pole 5 m 10 m 25 m Information on PSF welding torches can be found in separate brochures For more information of the accessories contact the nearest ESAB agency ...

Page 26: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB Europe GmbH Neuhof Business Center Neuhofstr 4 Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos ...

Reviews: