ESAB AristoMig 4004i Pulse Instruction Manual Download Page 1

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Aristo®

Instruction manual

0463 431 001 GB 20160218

Valid for: serial no. 551-xxx-xxx

Mig 4004i Pulse

Summary of Contents for AristoMig 4004i Pulse

Page 1: ...Aristo Instruction manual 0463 431 001 GB 20160218 Valid for serial no 551 xxx xxx Mig 4004i Pulse ...

Page 2: ......

Page 3: ...2 Symbols 15 5 3 Connection of welding and return cable 15 5 4 Turning the power source on off 15 5 5 Fan control 15 5 6 Thermal protection 15 5 7 VRD Voltage Reducing Device 16 5 8 Remote control unit 16 5 9 MIG MAG and self shielded cored wire welding 16 6 MAINTENANCE 17 6 1 Inspection and cleaning 17 6 2 Welding torch 17 7 TROUBLESHOOTING 18 8 ORDERING OF SPARE PARTS 19 DIAGRAM 20 ORDERING NUMB...

Page 4: ... Safety precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury ...

Page 5: ... ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other health effects which are unknown Welders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together on the same side of your body Secure them with tape...

Page 6: ... power source for thawing frozen pipes CAUTION Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic equipment at...

Page 7: ...d 3004 4804 or Aristo YardFeed 2000 and the cooling unit COOL 1 Aristo Feed 3004 4804 is available with two operational solutions the Aristo U6 panel and the Aristo U82 pendant Aristo YardFeed 2000 is available with the Aristo U6 panel ESAB s accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is supplied with 5 m return cable with eart...

Page 8: ...current 89 5 Open circuit voltage 55 V Operating temperature 10 to 40 C 14 to 104 F Transport temperature 20 to 55 C 4 to 131 F Constant sound pressure when idling 70 dB A Dimensions l w h 445 250 380 mm 24 0 9 8 15 Weight 45 kg 96 lbs Insulation class H Enclosure class IP 23 Application classification Mains supply Ssc min Minimum short circuit power on the network in accordance with IEC 61000 3 1...

Page 9: ...3 TECHNICAL DATA 0463 431 001 9 ESAB AB 2016 Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard ...

Page 10: ...s are not obstructed 4 2 Lifting instruction 4 3 Mains supply NOTE Mains supply requirements This equipment complies with IEC 61000 3 12 provided that the short circuit power is greater than or equal to Sscmin at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution netw...

Page 11: ...as Mig 4004i Pulse Mains voltage 380 460 V 10 3 50 60 Hz Mains cable area 4C 10Awg 4G4 mm2 Phase current Ieff Uin 380 V 20 A Fuse anti surge 20 A Fuse CMCB surge 25 A Phase current Ieff Uin 400 V 19 2 A Fuse anti surge 20 A Fuse CMCB surge 25 A Phase current Ieff Uin 415 V 18 A Fuse anti surge 20 A Fuse CMCB surge 20 A Phase current Ieff Uin 440 V 17 6 A Fuse anti surge 20 A Fuse CMCB surge 20 A P...

Page 12: ...ains cable If the mains cable needs to be changed the earth connection to the bottom plate must be made in a correct way See from the pictures above how to remove the side panel and install the mains cable No other cable must be attached to this connection point ...

Page 13: ...ains voltage is required the cable on the printed circuit board has to be moved to the correct pin see illustration above and the mains cable and plug must be changed according to relevant national regulations This operation has to be made by persons who have appropriate electrical knowledge The power source must be disconnected from mains while performing this action ...

Page 14: ...ven or sloping NOTE To achieve the best possible result at Mig short pulsing the welding and return cables must not exceed 10 m 33 ft 5 1 Connections and control devices 1 Mains power supply switch 0 1 5 Positive welding terminal Welding cable 2 Connection for wire feed unit or remote control unit 6 Negative welding terminal Return cable 3 Indicating LED thermal protection 7 Fuse 10 A for supply v...

Page 15: ... C 104 F 5 4 Turning the power source on off Turn the power source on by turning switch 1 to the 1 position Turn the power source off by turning the switch 1 to the 0 position Regardless the mains supply is interrupted abnormally or the power source is switched off in the normal manner the welding data will be stored so it will be available next time the unit is turned on 5 5 Fan control The power...

Page 16: ... is blocked when the system senses that welding has started 5 8 Remote control unit For more information about the operation of the remote control unit see the instruction manual for the control panel 5 9 MIG MAG and self shielded cored wire welding An arc melts a continuously supplied wire The weld pool is protected by shielding gas For MIG MAG and self shielded cored wire welding the power sourc...

Page 17: ...is free from dirt The power source should be regularly blown clean using dry compressed air at reduced pressure More frequently in dirty environments Otherwise the air inlet outlet may become blocked and cause overheating To avoid this the air filter should be regularly cleaned The filter is built of a large and a small mesh Make sure that the large mesh is mounted to the upmost part of the power ...

Page 18: ...lit Check that the return cable is correctly fastened The thermal protection trips frequently Check to see whether the air filters are clogged Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Check that the ambient temperature is not above the one for the rated duty cycle 40 C 104 F Poor welding performance Check that the welding cu...

Page 19: ...and European standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the mentioned standards Spare parts may be ordered through your nearest ESAB dealer see the back cover of this document When ordering please state product type serial number designation and spare part num...

Page 20: ...DIAGRAM 0463 431 001 20 ESAB AB 2016 DIAGRAM ...

Page 21: ...ORDERING NUMBERS Ordering number Denomination Type Note 0465 152 883 Welding power source Aristo Mig 4004i Pulse 400V version 0463 396 001 Spare parts list Aristo Mig 4004i Pulse Technical documentation is available on the Internet at www esab com ...

Page 22: ...SPARE PARTS LIST 0463 431 001 22 ESAB AB 2016 SPARE PARTS LIST Item Ordering no Denomination 1 0462 197 001 Dust filter ...

Page 23: ...565 880 Trolley For use together with counter balance device 0461 310 880 Trolley adapter kit For fitting of power source Mig 4004i Pulse to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter balance 1 Use together with trolley 0460 565 880 0458 705 880 0458 705 882 Counter balance device includes mast and counter balance for 300 mm bobbin for 440 mm bobbin ...

Page 24: ...6 with water Feed 4804 U82 with water Feed 4804 U6 with water Yardfeed 2000 with water 0462 300 880 Cooling unit COOL 1 Connection set 70 mm2 10 pole cable plug 10 pole cable socket 0459 528 780 0459 528 781 0459 528 782 0459 528 783 0459 528 784 0459 528 785 1 7 m 5 m 10 m 15 m 25 m 35 m Connection set water 70 mm2 10 pole cable plug 10 pole cable socket 0459 528 790 0459 528 791 0459 528 792 045...

Page 25: ...nd current 0459 491 883 Remote control unit AT1 CAN MMA and TIG current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current 0459 960 880 0459 960 881 0459 960 882 Remote control cable 10 pole 4 pole 5 m 10 m 25 m Information on PSF welding torches can be found in separate brochures For more information of the accessories contact the nearest ESAB agency ...

Page 26: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB Europe GmbH Neuhof Business Center Neuhofstr 4 Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos ...

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ESAB AristoMig 4004i Pulse, Instruction Manual

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