ESAB AristoFeed 30- 4 Instruction Manual Download Page 13

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7

MAINTENANCE

Regular maintenance is important in ensuring safe and reliable.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself

attempts any work in the product during the guarantee period in order to rectify any

faults.

7.1

Inspection and cleaning

Wire feed unit

Check regularly that the wire feed unit is not clogged with dirt.

S

Cleaning and replacement of the wire feed unit mechanism’s worn parts should

take place at regular intervals in order to achieve trouble--free wire feed. Note

that if pre--tensioning is set too hard, this can result in abnormal wear on the

pressure roller, feed roller and wire guide.

The brake hub

The hub is adjusted when delivered, if

readjustment is required, follow the instructions

below. Adjust the brake hub so that wire is slightly

slack when wire feed stops.

S

Adjusting the braking torque:

S

Turn the red handle to the locked position.

S

Insert a screwdriver into the springs in the hub.

Turn the springs clockwise to reduce the braking torque
Turn the springs counterclockwise to increase the braking torque.

NB:

Turn

both springs through the same amount.

Welding gun

S

Cleaning and replacement of the welding gun’s wear parts should take place at

regular intervals in order to achieve trouble--free wire feed. Blow the wire guide

clean regularly and clean the contact tip.

8

ORDERING OF SPARE PARTS

Repair and electrical work should be performed by an authorized ESAB serviceman.

Use only ESAB original spare and wear parts.

AristoFeed 30, AristoFeed 48 is designed and tested in accordance with the internatio-

nal an European standards IEC/EN 60974--5 and EN 50199.

It is the obligation of the service unit which has carried out the service or repair work

to make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of

this publication.

GB

Summary of Contents for AristoFeed 30- 4

Page 1: ...GB Valid for serial no 233 xxx xxxx 249 xxx xxxx 445 xxx xxxx 451 xxx xxxx 0458 716 101 GB 051220 AristoFeed 30 4 AristoFeed 48 4 Instruction manual...

Page 2: ...re feed units 8 6 OPERATION 8 6 1 Connections and controls 9 6 2 Water connection 10 6 3 Remote control unit 10 6 4 Wire feed pressure 11 6 5 Changing loading wire AristoFeed 30 11 6 6 Changing loadin...

Page 3: ...ed with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who...

Page 4: ...rs with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect y...

Page 5: ...wing control panels The M0 panel Empty panel for use with double wire feed units or with use of control box AristoPendant U8 The M2 panel With knobs for all settings adjustments The MA4 panel With kno...

Page 6: ...0 mm Shielding gas max pressure All types intended for MIG MAG welding 5 bar All types intended for MIG MAG welding 5 bar Coolant max pressure 50 water 50 glycol 5 bar 50 water 50 glycol 5 bar Permiss...

Page 7: ...d with the symbol 5 1 Lifting instructions Ordering number for the lifting eye can be found on page 22 Note If another mounting device is used this should be insulated from the wire feed unit 5 2 Term...

Page 8: ...ng more than two feed units an authorised ESAB service technican must perform the installation 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3 Read thro...

Page 9: ...welding current from the power source OKC 2a 2b Connection for remote control adapter Connection for AristoPendant U8 7 Connection for the control cable from the power source 3 Connection with ELP for...

Page 10: ...cooled welding gun 6 3 Remote control unit The program version in AristoPendant U8 should be 1 20 or higher Aristo machines with intergral control panels should have program version 1 21 or higher in...

Page 11: ...e rollers back on to the bobbin and remove the bobbin S Straighten out 10 20 cm of the end of the new wire File off any burrs from the end of the wire and then feed it into the feed unit S Make sure t...

Page 12: ...required groove is facing you 6 8 Replacing the AristoFeed 48 feed rollers S Open the side panel S Push down the pressure device 1 and pull it towards you and upwards S Pull out the bogey 2 S Remove...

Page 13: ...ting the braking torque S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs counter...

Page 14: ...Diagram 14 bm29e11a AristoFeed 30 4 AristoFeed 48 4...

Page 15: ...15 bm29e11a...

Page 16: ...16 page...

Page 17: ...04 991 0458 805 991 0458 806 991 AristoFeed 48 4 M2 0458 804 982 0458 805 982 0458 806 982 AristoFeed 48 4 W M2 x 0458 804 992 0458 805 992 0458 806 992 AristoFeed 48 4 MA4 0458 804 984 0458 805 984 0...

Page 18: ...Cored 1 2 1 4 mm V Knurled 1 2 R2 1 4 R2 0458 825 003 Feed pressure rollers Cored 1 6 mm V Knurled 1 6 R2 2 0 R2 0458 824 001 Feed pressure rollers Al 0 8 0 9 1 0 mm U 0 8 A2 1 0 A2 0458 824 003 Feed...

Page 19: ...AristoFeed 30 4 Edition 051220 19 bm29whj1...

Page 20: ...rdering no Denomination Wire type Wire dimensions Groove typ Roller Bogey markings HK7 0366 902 880 Bogey HD Fe Ss cored 0 6 1 2 mm V 1 0366 902 900 Bogey Fe Ss cored 0 9 1 6 mm V 6 0366 902 881 Bogey...

Page 21: ...AristoFeed 48 4 Edition 051220 21 bm29whk1...

Page 22: ...Bobbin cover metal 18 kg 300mm 0459 431 880 1 2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 1 Adapter for 440 mm bobbin 0459 233 880 1 2 Lifting eye Quick connector MarathonPact 04...

Page 23: ...ief for welding gun 0457 341 881 1 Wheel kit for Aristofeed 0458 707 880 Strain relief bracket for connection set 0459 234 880 Counter balance device includes mast and counter balance for 300 mm bobbi...

Page 24: ...MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation...

Page 25: ...adapter kit used from serial no 451 xxx xxxx For Miggytrac Railtrac For MXH 400w PP 0459 681 880 0459 681 881 Connection kit used from serial no 451 xxx xxxx For MXH 400w PP 0459 020 883 Welding gun...

Page 26: ...50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Air...

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