background image

ESAB AB
SE-695 81 LAXÅ
SWEDEN
Phone +46 584 81 000

www.esab.com

110210

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H 
Vienna-Liesing 
Tel: +43 1 888 25 11 
Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V. 
Brussels 
Tel: +32 2 745 11 00 
Fax: +32 2 745 11 28

BULGARIA

ESAB Kft Representative Office
Sofia
Tel/Fax: +359 2 974 42 88

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o. 
Vamberk
Tel: +420 2 819 40 885 
Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB 
Herlev
Tel: +45 36 30 01 11 
Fax: +45 36 30 40 03

FINLAND

ESAB Oy 
Helsinki 
Tel: +358 9 547 761 
Fax: +358 9 547 77 71

FRANCE

ESAB France S.A. 
Cergy Pontoise 
Tel: +33 1 30 75 55 00 
Fax: +33 1 30 75 55 24

GERMANY

ESAB GmbH 
Solingen 
Tel: +49 212 298 0 
Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd 
Waltham Cross 
Tel: +44 1992 76 85 15 
Fax: +44 1992 71 58 03

ESAB Automation Ltd 
Andover 
Tel: +44 1264 33 22 33 
Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft 
Budapest 
Tel: +36 1 20 44 182 
Fax: +36 1 20 44 186

ITALY

ESAB Saldatura S.p.A. 
Bareggio (Mi) 
Tel: +39 02 97 96 8.1 
Fax: +39 02 97 96 87 01

THE NETHERLANDS

ESAB Nederland B.V. 
Amersfoort 
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44

NORWAY

AS ESAB 
Larvik 
Tel: +47 33 12 10 00 
Fax: +47 33 11 52 03

POLAND

ESAB Sp.zo.o.
Katowice 
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda 
Lisbon 
Tel: +351 8 310 960
Fax: +351 1 859 1277

ROMANIA

ESAB Romania Trading SRL 
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601

RUSSIA

LLC ESAB
Moscow
Tel: +7 (495) 663 20 08 
Fax: +7 (495) 663 20 09

SLOVAKIA

ESAB Slovakia s.r.o. 
Bratislava 
Tel: +421 7 44 88 24 26 
Fax: +421 7 44 88 87 41

SPAIN

ESAB Ibérica S.A. 
Alcalá de Henares  (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB 
Gothenburg 
Tel: +46 31 50 95 00 
Fax: +46 31 50 92 22

ESAB international AB 
Gothenburg 
Tel: +46 31 50 90 00 
Fax: +46 31 50 93 60

SWITZERLAND

ESAB AG 
Dietikon 
Tel: +41 1 741 25 25 
Fax: +41 1 740 30 55

UKRAINE

ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88

North and South America

ARGENTINA

CONARCO 
Buenos Aires 
Tel: +54 11 4 753 4039 
Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A. 
Contagem-MG 
Tel: +55 31 2191 4333 
Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.
Missisauga, Ontario 
Tel: +1 905 670 02 20 
Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A. 
Monterrey 
Tel: +52 8 350 5959 
Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products 
Florence, SC 
Tel: +1 843 669 44 11 
Fax: +1 843 664 57 48

Asia/Pacific

CHINA

Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622

INDIA

ESAB India Ltd 
Calcutta
Tel: +91 33 478 45 17 
Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama 
Jakarta 
Tel: +62 21 460 0188 
Fax: +62 21 461 2929

JAPAN

ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001

MALAYSIA

ESAB (Malaysia) Snd Bhd 
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225

SINGAPORE

ESAB Asia/Pacific Pte Ltd
Singapore 
Tel: +65 6861 43 22 
Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation 
Kyungnam 
Tel: +82 55 269 8170
Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE
Dubai 
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63

Africa

EGYPT

ESAB Egypt 
Dokki-Cairo
Tel: +20 2 390 96 69 
Fax: +20 2 393 32 13

SOUTH AFRICA

ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924

Distributors

For addresses and phone
numbers to our distributors in
other countries, please visit our
home page

www.esab.com

Summary of Contents for Aristo Series

Page 1: ...GB Valid for serial no 613 xxx xxxx 0459 813 101 GB 110308 Aristo Origo Feed L3004 Instruction manual ...

Page 2: ...L DATA 6 5 INSTALLATION 6 5 1 Lifting instructions 7 6 OPERATION 8 6 1 Connections and control devices 9 6 2 Water connection 10 6 3 Wire feed pressure 10 6 4 Replacing and inserting wire 10 6 5 Changing feed rollers 10 7 MAINTENANCE 11 7 1 Inspection and cleaning 11 8 ORDERING SPARE PARTS 11 DIAGRAM 12 ORDERING NUMBER 14 WEAR PARTS 16 ACCESSORIES 18 ...

Page 3: ...ment may lead to hazardous situations which can result in in jury to the operator and damage to the equipment 1 Anyone who uses the equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorized person is stationed within the working area of the equipment when it is s...

Page 4: ...Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS ESAB can ...

Page 5: ...the product can be found on page 18 3 1 Equipment The wire feed unit is supplied with S instruction manual for the wire feed unit S instruction manual in english for the control panel S decal with recommended wear parts Instruction manuals in other languages can be downloaded from the website www esab com 3 2 Control panel The units are supplied with one of the following control panels U6 With kno...

Page 6: ...at 60 duty cycle 365 A Enclosure class with sealed bobbin holder without sealed bobbin holder IP23 IP2X Accessories see page 18 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C Enclosure class The IP code indicates the enclosure class i e the degree of protection again...

Page 7: ...ate precautions WARNING When welding in an environment with increased electrical danger only power sources intended for this environment may be used These power sources are marked with the symbol 5 1 Lifting instructions Order number for lifting eyelet can be found on page 18 Note If another mounting device is used this must be electrically insulated from the wire feed unit GB ...

Page 8: ...ou start using the equipment NOTE When moving the equipment use intended handle Never pull on the gun AH 0935 WARNING Assure that the side panels are closed during operation WARNING To prevent the reel from sliding off the hub Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub GB ...

Page 9: ...ntrol devices 1 Control panel see separate instruction manual 6 Connection for welding current from power source OKC 2a 2b Connection for remote control unit Connection for U82 7 Connection for control cable from power source or cooling unit 3 Connection BLUE with ELP for coolant to the welding gun 8 Connection RED for coolant to cooling unit 4 Connection RED for coolant from welding gun 9 Connect...

Page 10: ...ip If you hold the gun approx 50 mm from the piece of wood the wire should be fed out and bend fig 2 ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ 6 4 Replacing and inserting wire S Open the side panel S Disconnect the pressure sensor by folding it backwards the pressure rollers slide up S Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into ...

Page 11: ... is adjusted when delivered if readjustment is required follow the instructions below Adjust the brake hub so that wire is slightly slack when wire feed stops S Adjusting the braking torque S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs counterclockwise to increase the braking ...

Page 12: ...Edition 110308 Diagram 12 bm44e ...

Page 13: ...Edition 110308 13 bm44e ...

Page 14: ...ater cooling 0459 116 597 Wire feed unit Origot Feed L3004w MA23 with water cooling 0459 116 598 Wire feed unit Origot Feed L3004w MA23A with water cooling 0459 839 001 Spare parts list Feed L3004 0459 287 Instruction manual Control panel U6 0459 912 Instruction manual Control panel MA23 and MA23A Instruction manuals and the spare parts list are available on the Internet at www esab com ...

Page 15: ... 15 p ...

Page 16: ...U 0 8 A2 1 0 A2 0458 824 002 Feed pressure rollers Al Ø 1 0 1 2 mm U 1 0 A2 1 2 A2 0458 824 003 Feed pressure rollers Al Ø 1 2 mm U 1 2 A2 Use only pressure and feed rollers marked A2 R2 or S2 The rollers are marked with wire dimension in mm some are also marked with inch Item Ordering no Denomination Notes HI 6 Washer Ø 16 5x1 HI 7 Screw M4x12 HI 8 Screw M6x12 HI 9 Washer Ø 16 8 4x1 5 HI 10 0469 ...

Page 17: ...Feed L3004 17 bm44w ...

Page 18: ...cover metal Ø 300mm 0459 431 880 1 2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 1 Adapter for 440 mm bobbin Note The wire feed unit must be placed on the floor when this adaptor i used 0459 233 880 1 2 Lifting eye Quick connector MarathonPact 0458 706 880 F102 440 880 ...

Page 19: ...880 1 Wheel kit 0458 707 880 1 Strain relief for welding gun 0457 341 881 Strain relief bracket for connection set 0459 234 880 Connection set 50mm2 1 7 m 5 m 10 m 15 m Connection set water 50mm2 1 7 m 5 m 10 m 15 m 0456 528 580 0456 528 581 0456 528 582 0456 528 583 0456 528 590 0456 528 591 0456 528 592 0456 528 593 ...

Page 20: ...r to CAN based equipment 0459 491 911 Remote control unit MTA1 CAN MIG MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation 0459 491 882 Remote cable CAN 4 pole 12 pole 5 m 0 25 m 0459 554 880 0459 554 884 ...

Page 21: ...880 0458 401 881 315A 60 285A 60 0 8 1 2 PSF 315 CLD 0468 410 885 0468 410 886 315A 60 285A 60 0 8 1 2 PSF 405 0458 401 882 0458 401 883 380A 60 325A 60 0 8 1 6 PSF 405 C 0458 499 882 0458 499 883 380A 60 325A 60 1 0 1 6 PSF 405 RS3 0458 401 892 0458 401 893 380A 60 325A 60 0 8 1 6 PSF 405 C RS3 0458 499 889 380A 60 325A 60 1 0 1 6 PSF 410 CW 0458 450 880 0458 450 881 380A 100 325A 100 0 8 1 6 PSF...

Page 22: ... 22 notes NOTES ...

Page 23: ... 23 notes NOTES ...

Page 24: ...21 7 44 88 87 41 SPAIN ESAB Ibérica S A Alcalá de Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South...

Reviews: