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ESAB Aristo RoboFeed 3004HW, Instruction Manual, Page: 23 / 26

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ESAB Aristo RoboFeed 3004HW Instruction Manual Download Page 23

WEAR PARTS

0463 280 201

- 23 -

© ESAB AB 2014

Item

Ordering no. Denomination

Notes

HJ 13

0465 129 001 Inlet nozzle

Ø 3 mm for 0.6–1.6 mm Fe, Ss, Al and cored wire

HJ 14

0458 999 001 Shaft

HJ 15

F102 440 880 Quick connector For Marathon Pac™

Welding with aluminium wire

In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire
MUST be used, It is recommended to use 3 m long welding torch for aluminium wire,
equipped with appropriate wear parts.

Summary of Contents for Aristo RoboFeed 3004HW

Page 1: ...Aristo Instruction manual 0463 280 201 GB 20140710 Valid for serial no 325 xxx xxxx 410 xxx xxxx RoboFeed 3004HW FeedControl 3004HW...

Page 2: ......

Page 3: ...ces 11 5 2 Restrictions regarding the welding torch connector 13 5 3 Replacing and inserting wire 14 5 4 Changing feed rollers 14 5 5 Pressure guard 14 5 5 1 Adjusting the gas pressure pre set value f...

Page 4: ...unction relevant safety precautions welding and cutting or other applicable operation of the equipment 2 The operator must ensure that no unauthorised person is stationed within the working area of th...

Page 5: ...ct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no infl...

Page 6: ...ion in accordance with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment...

Page 7: ...nsists of a drive unit RoboFeed 3004HW and a separate electronic unit FeedControl 3004HW NOTE The wire feed unit utilizes the robot s safety system to obtain maximum interference protection ESAB s acc...

Page 8: ...bar 0 5 Mpa 5 bar Coolant ESAB s ready mixed coolant max pressure 0 5 Mpa 5 bar Maximum permissible load at 60 duty cycle 500 A 500 A 100 duty cycle 280 A 280 A Enclosure class IP2X IP2X Duty cycle Th...

Page 9: ...oid communication interference The terminating resistor is delivered with the power source One end of the CAN bus is at the control panel U82 which has an integral terminating resistor The other end i...

Page 10: ...ty regulations for handling the equipment can be found in the SAFETY chapter of this manual Read it through before you start using the equipment WARNING Assure that the side panels are closed during o...

Page 11: ...Outlet for connection to the drive unit from the electronic unit 5 Rating plate 2 Connection for shielding gas in 6 Push button for inching 3 Connection for the welding cable or the return cable 7 Pu...

Page 12: ...nnection for spatter removal air in 6 Connection for welding current from drive unit OKC 14 Connection for coolant from power source cooling unit BLUE 7 Connection for coolant from welding torch RED 1...

Page 13: ...welding voltage being applied The wire is fed as long as the button is depressed Shielding gas out 5 2 Restrictions regarding the welding torch connector Nozzle ordering no A 0469 837 880 0469 837 88...

Page 14: ...e C 1 4 turn clockwise and pulling out the axle The pressure rollers disconnect 4 Disconnect the feed rollers D by unscrewing the nuts E and pulling out the rollers Install the new feed rollers by rep...

Page 15: ...llers It is important that the pressure is not too high To check that the feed pressure is set correctly you can feed out the wire against an insulated object e g a piece of wood When you hold the wel...

Page 16: ...larly that the wire feed unit is not clogged with dirt Cleaning and replacement of the wire feed unit mechanism s worn parts should take place at regular intervals in order to achieve trouble free wir...

Page 17: ...nd European standards IEC EN 60974 5 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the s...

Page 18: ...DIAGRAM 0463 280 201 18 ESAB AB 2014 DIAGRAM RoboFeed 3004HW FeedControl 3004HW valid for serial no 325 xxx xxxx...

Page 19: ...DIAGRAM 0463 280 201 19 ESAB AB 2014...

Page 20: ...DIAGRAM 0463 280 201 20 ESAB AB 2014 RoboFeed 3004HW FeedControl 3004HW valid for serial no 410 xxx xxxx...

Page 21: ...DIAGRAM 0463 280 201 21 ESAB AB 2014...

Page 22: ...lers Fe Ss cored 0 9 1 0 1 2 V 1 0 1 2 S2 0459 052 013 Feed pressure rollers Fe Ss cored 1 4 1 6 V 1 4 1 6 S2 0458 825 001 Feed pressure rollers Cored 0 9 1 0 1 2 V knurled 1 0 1 2 R2 0458 825 002 Fee...

Page 23: ...s Al and cored wire HJ 14 0458 999 001 Shaft HJ 15 F102 440 880 Quick connector For Marathon Pac Welding with aluminium wire In order to weld with aluminium wire proper rollers nozzles and liners for...

Page 24: ...040 880 0461 080 881 0465 113 880 0459 839 070 Drive unit Feed Box Cable and Bracket unit Spare parts list Aristo RoboFeed 3004HW Aristo FeedControl 3004HW Aristo RoboFeed 3004HW Aristo RoboFeed 3004...

Page 25: ...ACCESSORIES 0463 280 201 25 ESAB AB 2014 ACCESSORIES F102 440 880 Quick connector MarathonPac 0465 720 002 ESAB s ready mixed coolant 10 l...

Page 26: ...D Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB...

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