ESAB Aristo Origo Feed 3004 Instruction Manual Download Page 2

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TABLE OF CONTENTS

0444 408 331

SAFETY

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1.1

Meaning of symbols

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1.2

Safety precautions

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1.3

User responsibility

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INTRODUCTION

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2.1

Equipment

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2.2

Control panel

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TECHNICAL DATA

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INSTALLATION

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4.1

Lifting instructions

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OPERATION

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5.1

Connections and control devices

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5.2

Water connection

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5.3

Wire feed pressure

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5.4

Replacing and inserting wire

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5.5

Changing feed rollers

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MAINTENANCE

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6.1

Inspection and cleaning

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ORDERING SPARE PARTS

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DIAGRAM

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WEAR PARTS

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ORDERING NUMBERS

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ACCESSORIES

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Rights reserved to alter specifications without notice.

Summary of Contents for Aristo Origo Feed 3004

Page 1: ...Aristo Origo Instruction manual 0444 408 331 US 20200406 Valid for from serial no 910 236 540 628 xxx xxxx Feed 3004...

Page 2: ...2 4 INSTALLATION 13 4 1 Lifting instructions 13 5 OPERATION 14 5 1 Connections and control devices 15 5 2 Water connection 16 5 3 Wire feed pressure 16 5 4 Replacing and inserting wire 17 5 5 Changing...

Page 3: ...ry or death PROTECT YOURSELF AND OTHERS Some welding cutting and gouging processes are noisy and require hearing protection The arc like the sun emits ultraviolet UV and other radiation and can injure...

Page 4: ...they may explode 5 Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or portable fire extinguisher Be sure you are trained in its use 6 Do not use e...

Page 5: ...lvanized steel stainless steel copper zinc lead beryllium or cadmium unless positive mechanical ventilation is provided Do not breathe in the fumes from these materials 3 Do not operate near degreasin...

Page 6: ...CAN INJURE Only use lifting eye to lift unit Do NOT use running gear gas cylinders or any other accessories Use equipment of adequate capacity to lift and support unit If using lift forks to move unit...

Page 7: ...and Face Protection Devices 1 3 User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safet...

Page 8: ...l parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from work and ground Ensure your working position is safe ELECTRIC AND MAGNETIC FIELDS Pose health risks Welders with...

Page 9: ...re starting engine Stop engine before installing or connecting unit Keep hands hair loose clothing and tools away from moving parts FIRE HAZARD Sparks spatter can cause a fire Therefore make sure that...

Page 10: ...t can be found in chapter ACCESSORIES of this manual 2 1 Equipment The wire feed unit is supplied with instruction manual for the wire feed unit instruction manual in English for the control panel Ins...

Page 11: ...408 331 11 ESAB AB 2020 MA25 Pulse Knobs for setting the voltage QSet and the wire feed speed current Other settings with push buttons See the separate instruction manual for a detailed description of...

Page 12: ...erature 14 to 104 F 10 to 40 C Shielding gas All types intended for MIG MAG welding max pressure 73 PSI Coolant ESAB ready mixed coolant max pressure 73 PSI Maximum permissible load at 60 duty cycle 6...

Page 13: ...with the symbol 4 1 Lifting instructions CAUTION To avoid personal injury and or equipment damage lift using method and attachment point shown here Order number for lifting eyelet can be found in cha...

Page 14: ...off the hub Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub WARNING Rotating parts can cause injury take great care WARNING There is a risk of tip...

Page 15: ...w wire to touch a grounded metal surface as it will cause an arc flash Keep clear of feed rolls and drive gears WARNING Prior to welding it is imperative that proper protective clothing welding coat a...

Page 16: ...per size and type of liner the proper contact tip and the proper guide tube 5 2 Water connection The wire feed unit with water connection is equipped with a detection system ELP ESAB Logic Pump which...

Page 17: ...new wire 4 8 in 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire feed unit Make sure that the wire goes properly into the feed roller s track and int...

Page 18: ...ifications CAUTION All warranty undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the warranty period NOTE Regular maintenance...

Page 19: ...the red handle to the locked position Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs counter clockwise to increase the braki...

Page 20: ...dards IEC EN 60974 5 and IEC EN 60974 10 It is the obligation of the service unit that carried out the service or repair work to make sure that the product still conforms to said standard Spare parts...

Page 21: ...DIAGRAM 0444 408 331 21 ESAB AB 2020 DIAGRAM...

Page 22: ...DIAGRAM 0444 408 331 22 ESAB AB 2020...

Page 23: ...Intermediate nozzle Fe Ss cored 0456 615 001 Intermediate nozzle Al HI2 0469 837 880 Outlet nozzle Fe Ss cored 5 64 in 2 0 mm steel for 0 023 1 16 in 0 6 1 6 mm 0469 837 881 Outlet nozzle Al 5 64 in 2...

Page 24: ...ed pressure rollers Cored 0 035 0 040 0 045 in 0 9 1 0 1 2 mm V Knurled 1 0 R2 1 2 R2 0458 825 010 Feed pressure rollers Cored 0 045 0 045 in 1 2 1 2 mm V Knurled 1 2 R2 1 2 R2 0458 825 002 Feed press...

Page 25: ...WEAR PARTS 0444 408 331 25 ESAB AB 2020...

Page 26: ...and cored wire HI14 0458 999 001 Shaft HI15 Nut M10 HI16 0458 748 002 Insulating washer HI17 0458 748 001 Insulating bushing Item Ordering no Denomination Wire type Wire dimensions HI18 0156 602 001 I...

Page 27: ...WEAR PARTS 0444 408 331 27 ESAB AB 2020...

Page 28: ...6 680 Wire feed unit Feed 3004 MA25 Pulse AL 0460 526 681 Wire feed unit with water Feed 3004w MA25 Pulse AL 0460 526 682 Wire feed unit Feed 3004 MA25 Pulse Steel 0460 526 683 Wire feed unit with wat...

Page 29: ...ic 18 kg 12 inch 0459 431 880 1 Bobbin cover metal 18 kg 12 inch 0458 704 880 0455 410 001 1 Bobbin holder 2 Adapter for 11 lbs bobbin 0459 233 880 1 Adapter for 17 inch bobbin 0458 706 880 F102 440 8...

Page 30: ...d 0459 234 880 Strain relief bracket for connection set 0458 705 880 0458 705 882 Counter balance device includes mast and counter balance for 300 mm bobbin for 440 mm bobbin 0459 491 880 Remote contr...

Page 31: ...A current deviation 0459 960 880 0459 960 980 0459 554 880 0459 554 980 Remote cable CAN 4 pole 10 pole 5 m 5 m HD Remote cable CAN 4 pole 12 pole only for empty panels together with U8 5 m 5 m HD 045...

Page 32: ...0 mm2 10 pole cable plug 10 pole cable socket 1 7 m 5 m 10 m 15 m 25 m 35 m Connection set 95 mm2 10 pole cable plug 10 pole cable socket 1 7 m Connection set water 95 mm2 10 pole cable plug 10 pole c...

Page 33: ...agency Railtrac 1000 Equipment for mechanized welding 0460 820 880 0460 820 881 Control panel U82 Control panel U82 Plus 0460 877 891 Extension cable for U82 connectors included 7 5 m 12 poles Informa...

Page 34: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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