ESAB Aristo Mig 4000iw Instruction Manual Download Page 1

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Aristo®

Instruction manual

0459 419 401 GB 20171110

Valid for: serial no. 950-333-xxxx

Mig U4000i/4000iw

Summary of Contents for Aristo Mig 4000iw

Page 1: ...Aristo Instruction manual 0459 419 401 GB 20171110 Valid for serial no 950 333 xxxx Mig U4000i 4000iw...

Page 2: ......

Page 3: ...11 4 5 Connection of multiple wire feed units 11 5 OPERATION 13 5 1 Connections and control devices 13 5 2 Turning on the power source 13 5 3 Fan control 14 5 4 Overheating protection 14 5 5 Cooling u...

Page 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Page 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Page 7: ...welding The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units All the settings are made from the wire feed unit or control box ESAB s accessories for the product can be...

Page 8: ...sible load at MMA 35 duty cycle 400 A 36 V 60 duty cycle 320 A 33 V 100 duty cycle 250 A 30 V Permissible load at TIG 35 duty cycle 400 A 26 V 60 duty cycle 320 A 23 V 100 duty cycle 250 A 20 V Power...

Page 9: ...eas with increased electrical hazard Mains supply Ssc min Minimum short circuit power on the network in accordance with IEC 61000 3 12 1 Valid for power sources without VRD specification on the rating...

Page 10: ...blic system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a s...

Page 11: ...above are in accordance with Swedish regulations They may not be applicable in other countries make sure that the cable area and fuse sizes comply with the relevant national regulations 4 4 Terminatin...

Page 12: ...orches on all wire feed units it is recommended to connect a separate cooling unit for the 2 extra torches We recommend connecting the torches in parallel Two wire feed units A connection kit is requi...

Page 13: ...trol 14 Connection for welding current to the wire feed unit 6 Connection for return cable or for welding current cable at TIG welding 15 Connection for cooling water to the wire feed unit BLUE 7 Conn...

Page 14: ...nd hose package to the high height Continued safe operation at installation heights of up to 12 m can now commence Water connection TIG welding The cooling unit is equipped with a detection system ELP...

Page 15: ...a remote control unit is used to set the voltage the function will be changed to the setting of current during MMA welding For more information about the operation of the remote control unit see the...

Page 16: ...d air inlets and outlets result in overheating Clean the dust filter Remove the fan grille with the dust filter 1 Swing out the grille 2 Release the dust filter 3 Blow the filter clean with compressed...

Page 17: ...ed during welding Check whether the thermal overload trips have operated indicated by the orange lamp on the front panel Check the main power supply fuses The thermal overload trips operate frequently...

Page 18: ...to make sure that the product still conforms to the mentioned standards CAUTION Repair and electrical work should be performed by an authorised ESAB service technician Use only ESAB original spare and...

Page 19: ...DIAGRAM 0459 419 401 19 ESAB AB 2017 DIAGRAM...

Page 20: ...DIAGRAM 0459 419 401 20 ESAB AB 2017...

Page 21: ...DIAGRAM 0459 419 401 21 ESAB AB 2017...

Page 22: ...iw Ordering no Denomination Type Notes 0458 625 885 Welding power source Mig U4000iw With cooling unit 0458 625 884 Welding power source Mig U4000i Without cooling unit 0459 839 019 Spare parts list M...

Page 23: ...SPARE PARTS LIST 0459 419 401 23 ESAB AB 2017 SPARE PARTS LIST Mig U4000i Spare parts list Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 991 Front grill...

Page 24: ...ies 0458 530 880 Trolley 0458 603 880 Trolley 2 for feeder with counterbalance device and or 2 gas bottles 0458 731 880 Guide pin 0278 300 401 Insulating bushing for guide pin included in trolley 0459...

Page 25: ...G and MMA current deviation 0459 491 883 Remote control unit AT1 CAN MMA and TIG current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current Remote control cable...

Page 26: ...972 0459 528 973 0459 528 974 0459 528 975 1 7 m 5 m 10 m 15 m 25 m 35 m 0700 006 895 Return cable 5 m 70 mm2 0456 855 880 Water flow guard 0 7 l min 0461 203 880 Water return flow guard Flow guard no...

Page 27: ...0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant 10 l 2 64 gal Use of any other cooling liquid than the prescribed one might damage the equipment In case of such damage all warran...

Page 28: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...