ESAB A6S Arc Master Instruction Manual Download Page 58

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Item

no.

Qty

Ordering no. Denomination

Notes

0030465385

Connector

0145226001

Insulating sleeve

0190 680313 O-ring

OR 15.3x2.4

0190680303

O-ring

OR 5.3x2.4

0190680405

O-ring

OR 22.2x3

0334278880

Insert tube

0334279001

Spiral

0146094001

Extension

0145534882

Contact tube

0145227882

Gas nozzle

0144998882

Water hose

L = 180

Summary of Contents for A6S Arc Master

Page 1: ...Valid for serial no 935 xxx xxxx 0456 562 201 2009 11 09 A6S Arc Master A6S G Master A6S Compact 500 A6 SFE1 A6 SFE2 A6 SGE1 A6 SFE1C Instruction manual...

Page 2: ...Rights reserved to alter specifications without notice ENGLISH 4...

Page 3: ......

Page 4: ...3 3 Connections 11 4 OPERATION 13 4 1 General 13 4 2 Starting work 13 4 3 Conversion of A6 SFE1 Submerged arc welding to MIG MAG welding 17 4 4 Conversion of A6 SFE1 A6 SFE2 Submerged arc welding to T...

Page 5: ...st ensure that no unauthorised person is stationed within the working area of the equipment when it is started up no one is unprotected when the arc is struck 3 The workplace must be suitable for the...

Page 6: ...6 SafeArcS GB WARNING RISK OF CRUSHING Do not use safety gloves when replacing wire feed rollers and wire bobbins GB...

Page 7: ...Use ventilation extraction at the arc or both to keep fumes and gases from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin Protect your eyes and body Use the correct w...

Page 8: ...ts ESAB s welding heads are of the A6 S type and are intended for use in combination with PEK and ESAB s welding power sources LAF and TAF The welding head can be positioned horizontally and verticall...

Page 9: ...re feed without the risk of deformation due to high feed pressure For work in confined spaces smaller than 50 cm a special welding head of type A6 SFE1C is available which can be installed on the Mast...

Page 10: ...lding Example A6 SFE1 and A6 SFE2 1 Straightener 2 Contact equipment which consists of a contact tip connector and flux tube 3 Angular slide 4 Slide motor driven or manually operated 5 Motor and gearb...

Page 11: ...WARNING Rotating parts can cause injury take great care 3 2 Mounting The automatic welding machines can easily be fitted with 4 screws M10x40 on a rail borne carriage or on a column and boom unit 3 3...

Page 12: ...nd the work piece 9 GAS METAL ARC WELDING MIG MAG Connect the control cable 7 between the welding power source 8 and the PEK 2 Connect the return cable 11 between the welding power source 8 and the wo...

Page 13: ...el on the wire drum 1 Cut off the binding wires from around the wire reel Fit the side plate 3 Fit the wire drum 1 on the brake hub 2 Check that the carrier 4 is in the correct position NOTE The maxim...

Page 14: ...emerges straight out through the contact jaws or contact tip Always use a guide tube 5 to ensure even feeding of fine wire 1 6 2 5 mm For MIG MAG welding with wire sizes 1 6 mm use a guide spiral whi...

Page 15: ...e of the clamp for the straightener 3 For single wire 3 0 6 0 mm Heavy duty D35 Use the straightener 3 connector 1 D35 with contact jaws 2 Fit one of the contact jaws with the M5 bolts provided in the...

Page 16: ...wire 1 6 mm insert a guide spiral into each guide tube Fit the twin adapter 9 for M6 contact tips 2 with the M5 bolts in the fixed half of the two piece connector 1 Fit the clamp 7 with guide tube 6 i...

Page 17: ...ttom on the contact tip 2 If necessary cut the guide tube 6 to length so that the feed roller 5 runs freely Fit the fine wire straightener 4 on the upper side of the clamp for the straightener 3 Conne...

Page 18: ...tate when wire feed is stopped and it should not be so great that the feed rollers slip As a guide the braking torque for a 30 kg wire reel should be 1 5 Nm Adjusting the braking torque Set the lockin...

Page 19: ...ler pressure is too low Increase pressure on feed rollers Wire feed is irregular Feed roller pressure not correct Change the feed roller pressure Feed rollers wrong size Replace feed rollers Grooves i...

Page 20: ...Spare parts are ordered through your nearest ESAB representative see back cover When ordering spare parts please state machine type and number as well as desig nation and spare part number as shown i...

Page 21: ...18 522 481 3 3 2 0218 510 283 2 5 0218 522 484 2 0 0218 510 286 4 0 0218 522 486 1 2 0218 510 287 5 0 0218 522 487 1 0 0218 510 288 6 0 0218 522 488 1 6 0 0146 024 880 0 8 1 6 0145 538 880 0 6 0146 02...

Page 22: ...0 0146 253 001 Stub shaft 0144 953 001 Sperical ball bearing 0190 452 178 Washer Stub shaft for pressure roller 0 0212 901 101 Contact jaws 0265 900 880 3 0 0265 900 881 3 2 0265 900 882 4 0 0265 900...

Page 23: ...07 2 0 0154 623 008 1 6 0153 501 002 0 8 0153 501 004 1 0 0153 501 005 1 2 0153 501 007 1 6 0153 501 009 2 0 0153 501 010 2 4 2 5 0258 000 908 1 2 0258 000 909 1 6 0258 000 910 2 0 0258 000 911 2 4 02...

Page 24: ...24...

Page 25: ...S LIST 25 Edition 2009 11 09 1 2 528 8 7 528 8 528 8 528 8 528 8 528 8 7 528 8 1 0 528 8 1 0 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 5 8 8 7 5 8 8 7 5 8 8 0 5 8 8...

Page 26: ...racket 27 4 0154734001 Brake hub lock 30 2 0146967880 Brake hub 33 2 0461241880 Motor cable 2 m 34 2 0460907892 Motor cable 3 m 35 2 0460504880 Control box PEK see separate manual 37 2 0461239883 Cabl...

Page 27: ...27 Item no Notes Denomination Ordering no Qty 8...

Page 28: ...27 4 0154734001 Brake hub lock 30 2 0146967880 Brake hub 34 2 0460907892 Motor cable 3 m 37 2 0461239883 Cable arc voltage 3 m 80 2 0457713001 Bar 8 0457720905 Welding head with PEK A6 SFE2 1 1 033454...

Page 29: ...29 Item no Notes Denomination Ordering no Qty 35 2 0460504880 Control box PEK see separate manual 37 2 0461239883 Cable arc voltage 3 m 80 2 0457713001 Bar 8...

Page 30: ...m 35 2 0460504880 Control box PEK see separate manual 37 2 0461239883 Cable arc voltage 3 m 41 2 0154465881 Slide manually operated L 210 80 2 0457713001 Bar 8 0457720909 Welding head with PEK and A6...

Page 31: ...31 Item no Notes Denomination Ordering no Qty 80 2 0457713001 Bar Junction box complete Encoder cable...

Page 32: ...1 0460884880 Joint tracking equipment A6 GMH see separate manual 80 2 0457713001 Bar 8 0457720913 Welding head with PEK A6 GMH A6 SFE2 1 1 0334549880 Swivel bracket 2 2 0334333884 Motorised Slide A6...

Page 33: ...33 Item no Notes Denomination Ordering no Qty 37 2 0461239883 Cable arc voltage 3 m 42 1 0460884880 Joint tracking equipment A6 GMH see separate manual 80 2 0457713001 Bar 8...

Page 34: ...1 0461239883 Cable arc voltage 3 0 m 80 1 0457713001 Bar Junction box complete Encoder cable 0456563901 Welding head A6 SGE1 2 1 0145063909 Motor with gear A6 VEC 74 1 see separate manual 3 1 0460907...

Page 35: ...35...

Page 36: ...ight 45 1 0461239883 Cable arc voltage 3 0 m 80 1 0457713001 Bar Junction box complete Encoder cable 0456563903 Welding head A6 SGE1 1 4 0278300180 Insulator 2000 V 2 1 0145063909 Motor with gear A6 V...

Page 37: ...37...

Page 38: ...78300180 Insulator 2000 V 2 1 0145063909 Motor with gear A6 VEC 74 1 see separate manual 3 1 0460907892 Cable L 3 m 4 1 0218810183 Handwheel 5 1 0147639880 Wire straightener right mounted D35 6 1 0030...

Page 39: ...0671171580 Angular slide 18 2 0334333884 Motorised slides A6 Slide L 300 see separate manual 23 1 0146967880 Brake hub 24 1 0334318880 Reel holder straight 45 1 0461239883 Cable arc voltage 3 0 m 80 1...

Page 40: ...0461239883 Cable arc voltage 3 0 m 80 1 0457713001 Bar Junction box complete Encoder cable 0456563908 Welding head A6 SGE1 1 4 0278300180 Insulator 2000 V 2 1 0145063909 Motor with gear A6 VEC 74 1 s...

Page 41: ...41...

Page 42: ...ead 0456564901 Welding head with PEK A6 SGE1 1 1 0460504880 Control box PEK see separate manual 3 1 0456563902 Welding head 0456564902 Welding head with PEK A6 SGE1 1 1 0460504880 Control box PEK see...

Page 43: ...g head 19 2 0461241880 Motor cable 2 0 m 20 1 0460697880 Control system for motorised slides A6 PAV see separate manual 5 5 0456564905 Welding head with PEK and A6 PAV A6 SGE1 1 1 0460504880 Control b...

Page 44: ...3907 Welding head 19 2 0461241880 Motor cable 2 0 m 21 1 0460884880 Joint tracking equipment A6 GMH see separate manual 5 5 0456564907 Welding head with PEK and A6 GMH A6 SGE1 1 1 0460504880 Control b...

Page 45: ...6490883 Motor cable 5 0m 63 1 0456504884 Cable arc voltage 5m 7 1 0218810183 Insulated hand wheel 8 1 0147639889 Wire straightener right mounted D35 18 1 0417959886 Contact device hd l 180 20 1 033417...

Page 46: ...F 3201 17 1 0154456001 Lock nut 18 1 0154457001 Ball bearing cap 22 1 0334537001 Handle crank 23 1 0211102938 Roll pin D3x20 0154465881 Slide manually operated 2 1 0154464002 Slide frame 6 1 015446388...

Page 47: ...232601901 Housing casing 2 1 0232303101 Worm wheel 3 1 0040644080 Worm screw 4 1 0215401206 Locking washer D25 5 1 0215401306 Nut 6 1 0218522301 Eccentric bushing 7 1 0215100204 Washer D36 13x6 8 1 02...

Page 48: ...4 0215201209 Sealing O ring D11 3x2 4 8 2 0218400801 Pressure roller arm 9 1 0218810181 Handwheel insulated 10 1 0218810182 Handwheel insulated 11 3 0332408001 Stub shaft 13 3 0153148880 Pressure roll...

Page 49: ...01209 OSealing O ring 11 3x2 4 8 2 0218400801 Pressure roller arm 9 1 0218810181 Insulated hand wheel 10 1 0218810182 Insulated hand wheel 11 3 0332408001 Stub shaft 13 3 0153148880 Pressure roller 14...

Page 50: ...50 Item Qty Orderingno Denomination Remarks 0334290880 Contact equipment single wire D35 1 1 0417959880 Contact jaw tube L 220 11 1 0153299880 Flux nozzle complete...

Page 51: ...51 3 1 4 5 66 A B 2 CC...

Page 52: ...Denomination Notes 0417959880 Contact jaw tube L 220mm 1 1 0443344880 Contact tube L 220 mm 4 1 0443372001 Fitting bolt 5 4 0219504307 Cup spring d20 10 2 T 1 1 6 1 0417979001 Ring 75 566 8 0 9 7 2 1...

Page 53: ...53 Item no Qty Ordering no Denomination Notes 0153299880 Flux nozzle complete 1 1 0153290002 Holder for flux pipe 2 1 0153296001 Flux pipe bent 3 1 0153425001 Wheel...

Page 54: ...54 Item Qty Orderingno Denomination Notes 666 Solenoid valve with cable 9 Cable 1 Cable 6 1 Solenoid valve Bushing...

Page 55: ...y Orderingno Denomination Remarks 0147649881 Flux hopper complete 10 l 1 1 0154007001 Hopper for flux 2 1 0148837001 Window 6 1 0153347880 Flux valve 13 1 0020301780 Flux strainer 14 1 0443383002 Flux...

Page 56: ...s 0153856884 Flux hopper without flux valve 9 1 0810153001 Holder 10 1 0153856780 Flux hopper joint details 11 1 0153347880 Flux valve 0153856780 Flux hopper joint details 1 1 0153853001 Flux hopper 1...

Page 57: ...57 Item no Qty Ordering no Denomination Notes 0153347880 Flux valve 1 1 0153348001 Outlet 2 1 0153349001 Shaft 3 1 0211102938 Roll pin d 3x20...

Page 58: ...Insulating sleeve 3 1 0190 680313 O ring OR 15 3x2 4 4 1 0190680303 O ring OR 5 3x2 4 5 1 0190680405 O ring OR 22 2x3 8 1 0334278880 Insert tube 9 1 0334279001 Spiral 20 1 0146094001 Extension 23 1 0...

Page 59: ...59...

Page 60: ...1 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Ai...

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