ESAB 454641 Operating Manual Download Page 1 | Manualshive

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10-20-2020 |

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Summary of Contents for 454641

Page 1: ...AA 10 20 2020 0 5585 ...

Page 2: ...e if there are any contained in this manual Due to our constant effort to bring you the best products we may make an improvement that does not get reflected in the manual If you are ever in doubt about what you see or read in this manual with the product you received then check for a newer version of the manual on our website or contact our customer support for assistance YOU ARE IN GOOD COMPANY T...

Page 3: ...71 Gower Street Preston Victoria Australia 3072 www cigweld com au Copyright 2020 by CIGWELD All rights reserved A reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual whether such error results from n...

Page 4: ...ty 11 SECTION 4 PERSONAL PROTECTION 11 SECTION 5 SPECIFICATIONS 12 5 01 ProGuard Auto Darkening Filter Lens 12 5 02 Range of Application 12 5 03 Contents 13 SECTION 6 OPERATION 13 6 01 Adjustment of headgear 13 6 02 Performance 13 6 03 How to Set Shade 13 6 04 Switching Grind Mode Welding Mode 14 6 05 How to Replace Battery 14 6 06 Replacing the Outer Cover Lens 15 6 07 Before Using the Filter 15 ...

Page 5: ...lf from work and ground using dry insulating mats or covers 4 Disconnect input power or stop engine before installing or servicing this equipment Lock input power disconnect switch open or remove line fuses so power cannot be turned on accidentally 5 Properly install and ground this equipment according to its Owner s Manual and national state and local codes 6 Turn off all equipment when not in us...

Page 6: ...ylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefuIIy 1 Protect compressed gas cylinders from excessive heat mechanical shocks and arcs 2 Install and secure cylinders in an upright position by chaining them to a stationary support or equipment cylinder rack to prevent falling or tippin...

Page 7: ...trial applications b AS NZS 1338 1 2012 Filters for Eye Protectors Extensive product design verification is conducted at the manufacturing facility as part of the routine design and manufacturing process to ensure the product is safe and performs as specified Rigorous testing is incorporated into the manufacturing process to ensure the manufactured product meets or exceeds all design specification...

Page 8: ...IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH IN CIGWELD S or ESAB s SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY CIGWELD PRODUCT PURCHASER S RIGHTS UNDER THIS WARRANTY ARE VOID IF THE PRODUCT IS SOLD TO PURCHASER BY NON AUTHORIZED PERSONS The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to the Purcha...

Page 9: ... ESAB shall not be bound by any such attempt Correction of nonconformities in the manner and time provided herein constitutes fulfilment of CIGWELD ESAB s obligations to purchaser with respect to the product This warranty is void and seller bears no liability hereunder if purchaser used replacement parts or accessories which in CIGWELD ESAB s sole judgment impaired the safety or performance of any...

Page 10: ...re Department at the address given above Include the Owner s Manual number and equipment identification numbers SECTION 3 General Information 3 01 ProGuard Auto Darkening Welding Helmet The ProGuard welding helmets are high quality products that contribute to the comfort and safety of the welder ProGuard welding helmets may be used only in connection with arc welding The chart below shows how to c...

Page 11: ... 4 Personal Protection WARNING Prior to welding check operation of the filter lens if the lens does not darken DO NOT COMMENCE WELDING If during welding the filter does not darken IMMEDIATELY STOP WELDING The radiation from an electric arc during the welding process can seriously harm eyes and skin It is essential that the following precautions be taken When electric arc welding it is a requiremen...

Page 12: ...Weight 500g Table 5 1 Specifications NOTE Due to variations that can occur in manufactured products claimed performance voltages ratings all capacities measurements dimensions and weights quoted are approximate only Achievable capacities and ratings in use and operation will depend upon correct installation use applications maintenance and service 5 02 Range of Application The ProGuard welding hel...

Page 13: ...stment Rake Adjustment Push and Turn Head Size Figure 6 1 Headgear Adjustment 6 02 Performance To allow the filter to switch both sensors on the front of the filter must not be covered the filter then switches to the dark state when the arc strikes and to the clear state when it stops The filter switches to the light state when the welding arc stops 6 03 How to Set Shade On the ProGuard set the sh...

Page 14: ... of the oesophagus If you suspect your child has swallowed or inserted a button battery immediately call the 24 hour Poisons Information Centre in Australia on 13 11 26 for fast expert advice Examine devices and make sure the battery compartment is correctly secured e g that the screw or other mechanical fastener is tightened Do not use if compartment is not secure Dispose of used button batteries...

Page 15: ... removing a new protection lens To insert the new front cover lens the filter must be removed by unscrewing the two retaining screws from the inside of the helmet The front cover lens can then be removed and the new lens inserted followed by the light seal cradle ADF inner cover lens and then the ADF retaining frame and finally replace the two retaining screws see Figure 6 5 6 07 Before Using the ...

Page 16: ...ade knob anti clockwise By doing this the shade should get lighter If the shade does not appear to alter then you have an issue with the shade variation To test the delay function set the delay to the maximum setting Now move the filter sensor away from the light source it should take 1 second to return to the light state now after the delay setting to the minimum and repeat the process the time t...

Page 17: ... checked and replaced regularly The filter should be cleaned when changing the protection lenses This can be done by any of the following ways Wipe with a clean dry piece of cloth Clean with a piece of smooth cloth moistened with pure alcohol Clean with a commercial disinfectant If used properly the welding filter requires no further maintenance during its lifetime If a filter should be replaced o...

Page 18: ...pare parts are used 1 A 13999 2 3 4 Figure 8 1 Exploded View of ProGuard Auto Darkening Welding Helmet Parts List SPARE PARTS CIGWELD PROGUARD AUTO DARKENING WELDING HELMET Item No Part Number Description 1 454643 Headgear Assembly including Sweat Band 2 454644 Sweat Band 3 454645 Front Cover Lens 4 454646 Inner Cover Lens Table 8 1 Spare Parts ...

Page 19: ...lean the sensors surface Adjust the sensitivity level to higher Check battery and verify it is in good condition and installed properly Also check battery surfaces and contacts and clean if necessary 3 Poor vision A B C Front inner cover lens and or the filter are soiled There is insufficient ambient light Shade number is incorrectly set A B Change lens Reset the shade number 4 Welding helmet slip...

Page 20: ...508 Fax 61 3 9474 7488 cigweld com au Malaysia No 14 Jalan Teknologi 3 1 Selangor Science Park 1 Kota Damansara 47810 Petaling Jaya Malaysia Tel 60 3 6145 0995 Fax 60 3 6145 0585 Indonesia JI Pulogadung No 45 Kawasan Industri Pulogadung Jakarta 13930 Indonesia Tel 62 21 460 0188 Fax 62 21 461 2929 Selangor Darul Ehsan Singapore ESAB Asia Pacific 38 Joo Koon Circle 629063 Singapore Tel 65 6861 4322...

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