PARTS LIST
TROUBLESHOOTING PROCEDURE
SYMPTOM
PROCEDURE
NO CHARGING OUTPUT VOLTAGE
CHECK THE FOLLOWING:
PROPER LINE VOLTAGE
OPEN FUSE F1
OPEN TRANSISTOR A1Q4
BAD I.C. A1U3
SHORTED A1Q7
OPEN THERMISTOR A2S1
BAD RELAY A1K1
BAD I.C. A1U4
BAD I.C. A1U7
OUTPUT VOLTAGE TOO HIGH
(GREATER THAN 14 Vdc)
CHECK THE FOLLOWING:
SHORTED TRANSISTOR A2Q1
SHORTED TRANSISTOR A2Q2
SHORTED TRANSISTOR A2Q3
BAD POTENTIOMETER A1R12
BAD I.C. A1U7
OUTPUT VOLTAGE TOO LOW
(GREATER THAN 1 Vdc
LESS THAN 13.6 Vdc)
CHECK THE FOLLOWING:
LOAD TOO HIGH (IN FOLDBACK)
BAD POTENTIOMETER A1R12
BAD I.C. A1U3
SHORTED A1C4
BLOWN FUSE F1
CHECK THE FOLLOWING:
SHORTED VARISTOR A1RV1
SHORTED TRANSFORMER T1
SHORTED TRANSFORMER T2
SHORTED TRANSFORMER A1T3
SHORTED DIODE A1D1
SHORTED DIODE A1D2
SHORTED DIODE A1D6
SHORTED DIODE A1D10
SHORTED CAPACITOR A1C1
SHORTED CAPACITOR A1C2
SHORTED CAPACITOR A1C3
SHORTED CAPACITOR A1C10
SHORTED CAPACITOR A1C18
BATTERY NOT SWITCHING TO SYSTEM
BACKUP
CHECK THE FOLLOWING:
BAD RELAY A1K1
BAD RELAY A1K2
OPEN TRANSISTOR A1Q6
BAD I.C. U5
BAD I.C. U6
SHORTED TRANSISTOR A1Q5
STATUS ERROR FLAG NOT PRESENT
CHECK THE FOLLOWING:
LINE VOLTAGE TOO LOW
OPEN TRANSISTOR A1Q5
BAD I.C. A1U4
BAD I.C. A1U7
OPEN DIODE A1D9
SWITCHED GROUND NOT CONNECTED
CHECK THE FOLLOWING:
LINE VOLTAGE TOO LOW
BAD RELAY A1K3
OPEN TRANSISTOR A1Q5
BAD I.C. A1U4
ANY OTHER FAULT
CONSULT THE FACTORY
SYMBOL
PART NO.
DESCRIPTION
MIII AUTOMOBILE BATTERY KIT
344A3696G1
W1
19B801937P4
Power Cable
W2
19B801970P1
Power Cable
W3
W4
19B801970P3
Power Cable
W5
19B801970P4
Power Cable
W6
Not Used
W7
Not Used
W8
Not Used
1
344A3450G1
Hardware Kit
2
Not Used
3
Not Used
4
Not Used
MIII GEL CELL BATTERY KIT
344A3696G2
W1
19B801937P4
Power Cable
W2
19B801970P1
Power Cable
W3
Not Used
W4
Not Used
W5
Not Used
W6
19B801970P5
Power Cable
W7
19B801970P6
Power Cable
W8
19C327801G1
Harness
1
Not Used
2
344A3450G5
Hardware Kit
3
19B802073PI
Rear support
4
19B802067P1
Cover
HARDWARE KIT
344A3450G1
1
7I60861P33
SPRING NUT
2
19A134011P2
SCREW
3
7160861P4
SPRING NUT
4
N145P1507B6
TAPPED SCREW
HARDWARE KIT
344A3450G5
1
7160861P33
SPRING NUT
2
19A134011P2
SCREW
I5
N403P16B6
LOCK WASHER
17
N80P16008B6
MACHINE SCREW
18
N403PI9B6
LOCK WASHER
19
N402P39B6
FLAT WASHER
20
N80P15012B6
MACHINE SCREW
21
N402P38B6
FLAT WASHER
*COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES
BATTERY AND HARDWARE KITS
LBI-38625
5
Summary of Contents for MASTR III 344A3168P1
Page 7: ...SCHEMATIC DIAGRAM 60 Hz CHARGER 289PS5 Rev A LBI 38625 6...
Page 8: ...ASSEMBLY DIAGRAM 60 Hz CHARGER XP 289PS5 Rev 5 LBI 38625 7...
Page 11: ...ASSEMBLY DIAGRAM MASTR III STATION 19D902845 Sh 10 Rev 2 LBI 38625 10...
Page 12: ...ASSEMBLY DIAGRAM MASTR III STATION 19D902845 Sh 11 Rev 1 LBI 38625 11...
Page 13: ...ASSEMBLY DIAGRAM MASTR III STATION 19D902845 Sh 12 Rev 1 LBI 38625 12...
Page 14: ...BATTERY SHELF 344A4051 Sh 1 Rev 1 INSTALLATION INSTRUCTIONS LBI 38625 13...