Ergon CRAFCO SUPER SEALCOATER 550 Parts Manual Download Page 45

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Super Sealcoater 550 & 800 Part Manual

Chapter 7 How to Use a Multimeter

Figure 7.2 Clamp – On Amp Meter/Multimeter

Ohms

Ω

• Sensors
• Hyd. Coils
• Burner Ignition Coil

Audible Continuity

•

Hose, Wand, and

wire connection

DC Voltage

• Everything

except Generator

AC Voltage ~

• Generator Output

AC Amps ~

• Hose Current

Summary of Contents for CRAFCO SUPER SEALCOATER 550

Page 1: ...Parts Manual 70319 Revision C SUPER SEALCOATER 550 800...

Page 2: ...________________ 2nd Hose S N _______________________________ 1st Pump S N material _______________________ 2nd Pump S N water ________________________ Engine S N ________________________________ Comp...

Page 3: ...Updated format Updated warranty Changed hydraulic motor to 45428 from 70236 Changed drive sprocket 70238 to taper lock hub 70261 Updated figures in sections 8 2 8 4 Added website links for pump manua...

Page 4: ...SUPER SEALCOATER 500 GAL TRAILER PN 70000 SUPER SEALCOATER 800 GAL SKID PN 70580...

Page 5: ...chine for Start Up 5 1 5 2 Machine Start Up 5 2 5 3 Loading Material 5 3 Loading Material Using the On Board Material Pump 5 3 5 3 1 Loading Material Using an Alternative Pump 5 3 5 3 2 5 4 Agitating...

Page 6: ...Use a Multimeter 7 1 7 1 Checking DC Voltage with a Multimeter 7 1 7 2 Checking AC Voltage with Multimeter 7 1 7 3 Checking Resistance Ohms 7 1 7 4 Checking Amperage 7 2 8 0 About the Illustrated Part...

Page 7: ...draulic System 8 34 8 18 Optional Operator Seat 8 39 8 19 Optional Manual Spray Bar Kit PN 70330K 8 40 Manual Spray Bar Assembly PN 70330 8 41 8 19 1 8 20 Optional Automated Spray Bar Kit PN 70331K 8...

Page 8: ...Figure 8 5 Hand Wand Storage Tab 8 9 Figure 8 6 Material Tank Hatch 8 11 Figure 8 7 Strainer Box 8 12 Figure 8 8 Hose Reel Stand 8 13 Figure 8 9 Hand Wand Assembly Valve 8 14 Figure 8 10 Hand Wand No...

Page 9: ...c Pump With Cover 8 36 Figure 8 27 Hydraulic Control and Hoses 8 37 Figure 8 28 Agitator Drive Hydraulics 8 38 Figure 8 29 Optional Operator Seat 8 39 Figure 8 30 Manual Spray Bar Kit PN 70330K 8 40 F...

Page 10: ...l 5 4 Table 5 6 Recirculating the Material 5 4 Table 5 7 Applying Material with Hand Wand 5 4 Table 5 8 Applying Material with the Spray Bar 5 5 Table 5 9 Cleaning out Material Hose and Hand Wand 5 5...

Page 11: ...aterial System 8 23 Table 8 17 Optional Water Tank 8 24 Table 8 18 Optional System Fittings 8 25 Table 8 19 Optional System 8 26 Table 8 20 Optional Water System Continued 8 27 Table 8 21 Optional Wat...

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Page 13: ...to use this manual This manual is formatted to start each new chapter on the right page There may be a blank page on the left page if the previous chapter ends on the right page If you are viewing th...

Page 14: ......

Page 15: ...s If the mixer is not stopped before adding material it can get on an operator s body Keep hands feet and clothing away from all moving parts DO NOT point the nozzle at another person DO NOT operate n...

Page 16: ...4 1 All Crafco Inc Equipment using a gasoline engine 2 4 2 WARNING Cancer and Reproductive Harm www P65Warnings ca gov 26471N WARNING Breathing engine exhaust exposes you to chemicals known to the Sta...

Page 17: ...otices The table below includes the most commonly used symbols and notices Symbol Item Remarks WARNING Warning Refers to possible bodily injury or death CAUTION Caution Refers to possible equipment da...

Page 18: ...ved Safety 2 4 Symbol Item Remark Crush Hazard Keep feet and legs clear Pinch Hazard Keep hands and feet clear Exhaust Hazard Avoid breathing engine exhaust Read Manual Read and understand operator an...

Page 19: ...aged by accident alteration abuse improper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or replacement of those com...

Page 20: ...All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area please contact us and we will direct you to the closest engine distributor All...

Page 21: ...4 in 60 9 cm 576 sq in area 3716 square cm Drive Mechanism Hydraulic with infinite adjust Agitator Full sweeping horizontal three paddle agitator with rubber wipers Hydraulic Tank 6 7 Gal 25 4 L Air c...

Page 22: ...72 31 273 72 10 84 09 318 32 11 96 29 364 50 12 108 92 412 31 13 121 89 461 40 14 135 18 511 71 15 148 75 563 08 16 162 57 615 39 17 176 61 668 54 18 190 83 722 37 19 205 22 776 84 20 219 73 831 77 2...

Page 23: ...ns 4 3 Seal Coater 550 DEPTH OF MATERIAL TANK CAPCITY GALLONS CAPACITY LITERS 38 473 06 1790 73 39 484 84 1835 32 40 496 12 1878 02 41 506 85 1918 64 42 516 96 1956 91 43 526 37 1992 53 44 534 98 2025...

Page 24: ...10 93 58 354 24 11 107 33 406 29 12 121 57 460 19 13 136 25 515 76 14 151 35 572 92 15 166 81 631 44 16 182 61 691 25 17 198 73 752 27 18 215 12 814 32 19 231 77 877 34 20 248 64 941 20 21 265 71 100...

Page 25: ...138 19 39 581 72 2202 05 40 598 36 2265 04 41 614 76 2327 12 42 630 87 2388 10 43 646 67 2447 91 44 662 14 2506 47 45 677 23 2563 59 46 691 91 2619 16 47 706 15 2673 07 48 719 90 2725 12 49 733 12 277...

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Page 27: ...hipment of a fully serviced unit The following should be checked prior to operation Step Action 1 Fill gasoline fuel tank located on the air compressor unit 2 Check oil sight gauge daily for the air c...

Page 28: ...ve the grey choke lever on the compressor engine as shown in Figure 5 1 to the choke position 5 Move the black gas lever on the compressor engine located just below the grey choke lever shown in Figur...

Page 29: ...lock fitting just in front of material valve 2 See Figure 5 2 4 Make sure the lid on the strainer box is screwed down tight 5 Open material valve 2 6 Open material valve 4 7 To begin pumping open air...

Page 30: ...he Material Step Action 1 Open air valve 6 See Figure 5 3 2 Set the air regulator to the desired pressure 3 Open material valve 1 See Figure 5 2 4 Open material valve 4 5 Open air valve 7 6 When finis...

Page 31: ...l on board water tank follow the below instruction to clean out the material hose and wand after every use Step Action Follow the steps below starting with all valves in the closed position 1 Return t...

Page 32: ...pressure 4 Open water valve 9 See Figure 5 2 5 Open material spray bar valve 5 6 Open air valve 7 7 Activate automated spray bar switch or open spray valves on manual spray bar until water runs clean...

Page 34: ...Super Sealcoater 550 800 Part Manual Chapter 5 Operating Instructions 2019 by Crafco Inc All Rights Reserved Operating Instructions 5 8 Figure 5 3 Air Compressor Valves Figure 5 4 Material Valve 8...

Page 35: ...sult in damage and possible fire WARNING Mount the machine a minimum of 3 76mm above the truck bed Depending on the machine and airflow you may have to mount it higher to prevent excessive temperature...

Page 36: ...end of wand into drip tube 7 Lock hand wand into storage tabs 8 Return all equipment to storage deck and tie down 9 Lock storage deck ramp in the up position 10 Close all valves on the machine Shutti...

Page 37: ...rate manual in packet For an online PDF manual visit https wildenstore psgdover com products aodd pumps item 08 14756 wilden 2inch aluminum pro flo shift 6 4 Water Pump 1 4 Refer to separate manual in...

Page 38: ...the center of the chain See Figure 6 2 Agitator Drive Chain Tension Follow the steps in Table 6 1 to adjust the tension Step Action 1 Loosen the 4 screws on the sides of the hydraulic motor adjustmen...

Page 39: ...o the manufacturer s instructions for the engine X Other Engine Maintenance Refer to the manufacture s operating and maintenance instructions for the engine Hydraulic Oil Check X Change X Hydraulic Oi...

Page 40: ...Make necessary adjustments and tighten all loose nuts or screws 4 Watch for leaks Tighten fittings or repair as necessary 5 Clean the external surfaces of the machine at regular intervals 6 Follow th...

Page 41: ...o 3 Agitator Paddle wiper 70184 1 7 Spray Nozzles 70268 1 Strainer Basket Assembly 70225 1 Strainer Box Lid Gasket 70137 1 Hyd Filter Element 22071 6 14 Recommended Fluids and Lubricants Application R...

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Page 43: ...ground If the item you are checking has a ground wire attached then use that ground or you can use a non painted surface on the frame 7 2 Checking AC Voltage with Multimeter Connect the probes to the...

Page 44: ...hose always use a clamp on amp meter See Figure 7 2 Clamp On Amp Meter Multimeter The amperage in the hose can reach as high as 35 amps Clamp the meter around one wire at a time Remember most clamp o...

Page 45: ...rafco Inc All Rights Reserved How to Use a Multimeter 7 3 Figure 7 2 Clamp On Amp Meter Multimeter Ohms Sensors Hyd Coils Burner Ignition Coil Audible Continuity Hose Wand and wire connection DC Volta...

Page 46: ......

Page 47: ...pe of parts or components may differ or vary from the actual part or component 8 1 Ordering Crafco Parts Crafco distributors and Crafco Pavement Preservation Supply Centers are strategically located t...

Page 48: ...Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 2 8 2 Super Sealcoater Passenger Side 1 3 5 4 11 6 7 8 9 10 12 13 14 2 Figure 8 1 Super Se...

Page 49: ...OR 800 GAL SEALCOAT MACHINE TANK 1 3 70210 BRUSH BOX ASSEMBLY 1 4 70086N BRACKET FRONT PASS SIDE LIGHT 1 5 70075 FENDER ASSEMBLY PASSENGERSIDE 1 6 70248 HAND WAND ASSEMBLY COMPLETE 1 7 70017 TIRE RIM...

Page 50: ...550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 4 8 3 Super Sealcoater Driver Side 1 2 3 4 5 6 7 8 9 10 11 Figure 8 2 Super Sealco...

Page 51: ...AIR COMPRESSOR ASSEMBLY COMPLETE 1 3 70100 HYD OIL TANK ASSEMBLY 1 4 70075 FENDER ASSEMBLY 2 5 70140 MATERIAL HATCH LID ASSEMBLY 1 6 23082 JACK 5000 15 STROKE 1 7 20130 CHAIN 3 8 PROOF COIL 2 8 20132...

Page 52: ...50 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 6 8 4 Super Sealcoater Rear 1 2 3 5 4 6 7 8 9 10 11 12 14 13 15 16 17 Figure 8 3 Sup...

Page 53: ...44772 SIDE MARKER LIGHT 2 5 70374 RECESSED TAIL LIGHT LAMP 2 6 90544 LICENSE PLATE BRACKET WITH LIGHT 1 7 70257 AGITATOR SPROCKET BOTTOM GUARD 1 8 70258 AGITATOR SPROCKET TOP GUARD 1 9 24128 LIGHT RE...

Page 54: ...ts Reserved Illustrated Parts List 8 8 8 5 Storage Deck Gate Lock Figure 8 4 Storage Deck Gate Lock Table 8 4 Storage Deck Gate Lock FIG ITEM PART NO DESCRIPTION QTY Figure 8 4 1 28985 X SELF TAP SCRE...

Page 55: ...ghts Reserved Illustrated Parts List 8 9 8 6 Hand Wand Storage Tab Figure 8 5 Hand Wand Storage Tab Table 8 5 Hand Wand Storage Tab FIG ITEM PART NO DESCRIPTION QTY Figure 8 5 1 70044 HAND WAND STORAG...

Page 57: ...rts List 8 11 8 7 Material Tank Hatch Table 8 6 Material Tank Hatch Figure 8 6 Material Tank Hatch FIG ITEM PART NO DESCRIPTION QTY Figure 8 6 1 70140 HATCH LID ASSEMBLY 1 2 70142 SPLASH LID ASSEMBLY...

Page 58: ...st 8 12 8 8 Strainer Box Table 8 7 Hydraulic Control Valve Assembly PN 45420 Figure 8 7 Strainer Box FIG ITEM PART NO DESCRIPTION QTY Figure 8 7 1 70117 STRAINER BOX LID ASSEMBLY 1 2 70137 STRAINER BO...

Page 59: ...13 8 9 Hose Reel Stand FIG ITEM PART NO DESCRIPTION QTY Figure 8 8 1 70206 MANUAL HOSE REEL 1 2 70200 HOSE REEL MOUNTING PLATE ASSEMBLY 1 3 28504 1 2 13 HEX NUT 1 4 70011 TRAILER PASSENGERSIDE REAR D...

Page 60: ...rts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 14 8 10 Hand Wand Assembly Figure 8 9 Hand Wand Assembly Valve Table 8 9 Hand Wand Assembly Valve FIG ITEM PART NO DESCRIPTION...

Page 61: ...019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 15 Figure 8 10 Hand Wand Nozzle Table 8 10 Hand Wand Nozzle FIG ITEM PART NO DESCRIPTION QTY Figure 8 10 1 70249 HAND WAND BODY 1 2 28209...

Page 62: ...6 8 11 Agitator Drive FIG ITEM PART NO DESCRIPTION QTY Figure 8 11 1 70238 NO 60 36 TOOTH SPROCKET 1 2 70240 NO 60 ROLLER CHAIN 1 3 70233 AGITATOR SHAFT KEY 1 4 70307 GREASE LINE NOT SHOWN 1 5 70261 T...

Page 63: ...st 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 17 Figure 8 12 Agitator Drive Motor FIG ITEM PART NO DESCRIPTION QTY Figure 8 12 1 45428 HYDRAULIC MOTOR 1 2 70239 NO 60 9 TOOTH SPRO...

Page 64: ...st 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 18 Figure 8 13 Agitator Drive Bearing and Gasket FIG ITEM PART NO DESCRIPTION QTY Figure 8 13 1 70237 1 FLANGE BEARING 2 2 70234 AGIT...

Page 65: ...ssembly FIG ITEM PART NO DESCRIPTION QTY Figure 8 14 1 70179 550 GAL 70544 800 GAL 550 AGITATOR PADDLE ARM 800 AGITATOR PADDLE ARM 6 2 70181 70183 AGITATOR CLAMP OUTSIDE AGITATOR CLAMP CENTER 3 N A 70...

Page 67: ...Illustrated Parts List 8 21 8 13 Hydraulic Drive Figure 8 15 Hydraulic Pump Without Cover Table 8 15 Hydraulic Pump FIG ITEM PART NO DESCRIPTION QTY Figure 8 15 1 70215 HYDRAULIC PUMP MOUNTING BRACKE...

Page 68: ...Super Sealcoater 550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 22 8 14 Material System Figure 8 16 Material System...

Page 69: ...IG ITEM PART NO DESCRIPTION QTY Figure 8 16 1 70327 2 BALL VALVE 2 2 70221 1 BALL VALVE 1 3 70110 STRAINER BOX ASSEMBLY 1 4 70167 2 AIR DIAPHRAGM PUMP 1 5 70125 EXPANSION TANK ASSEMBLY 11 6 27048 1 IN...

Page 70: ...Rights Reserved Illustrated Parts List 8 24 8 15 Optional Water System FIG ITEM PART NO DESCRIPTION QTY Figure 8 17 1 70163 2 BULKHEAD FITTING 1 2 70166 2 SCH 40 X 2 LONG PLASTIC PIPE NIPPLE 1 3 7016...

Page 71: ...ITEM PART NO DESCRIPTION QTY Figure 8 18 1 70162 1 PLASTIC BULKHEAD FITTING 1 2 70284 1 90 PVC STREET ELBOW 1 3 70282 1 SCH 40 PVC PIPE X 6 5 LONG 1 4 70161 1 2 PLASTIC BULKHEAD FITTING 1 5 70285 1 2...

Page 72: ...ist 8 26 FIG ITEM PART NO DESCRIPTION QTY Figure 8 19 1 70151 35 GAL PLASTIC WATER TANK 1 2 70289 1 HOSE STRAIGHT MALE PUSH ON FITTING 1 3 70290 T BOLT CLAMP 1 1 2 1 4 70291 1 PUSH ON BLUE HOSE 1 5 70...

Page 73: ...Figure 8 20 1 70151 35 GAL PLASTIC WATER TANK 1 2 70287 PUSH ON BLUE HOSE X 25 1 3 70288 RUBBER TIP BLOW GUN 1 4 26751 HOSE STRAIGHT MALE PUSH ON FITTING 4 5 26080 GEAR CLAMP SIZE 4 4 6 70286 PUSH ON...

Page 74: ...List 8 28 FIG ITEM PART NO DESCRIPTION QTY Figure 8 21 1 70290 T BOLT CLAMP 1 1 2 1 2 70289 1 HOSE STRAIGHT MALE PUSH ON FITTING 1 3 29236 1 BRONZE BALL VALVE 1 4 28005 1 CLOSE NIPPLE 3 5 70254 1 BRAS...

Page 77: ...igure 8 22 1 28238 STREET ELBOW 1 2 29214 BALL VALVE 1 3 70292 BARB X MPT 1 4 70293 CLAMP X 29 32 1 5 70294 HOSE DUROFLEX 300PS X 154 LONG 1 6 70297 STREET 90 BRASS OPTIONAL 1 7 70321 X 1 8 HEX HEAD P...

Page 78: ...M PART NO DESCRIPTION QTY Figure 8 23 1 70296 HOSE DUROFLEX 300PS X 30 LONG 1 2 70293 CLAMP X 29 32 1 3 70292 BARB X MPT 90 FITTING 1 4 29214 BALL VALVE 1 5 28003 CLOSE NIPPLE 1 6 70241 AIR REGULATOR...

Page 79: ...All Rights Reserved Illustrated Parts List 8 33 FIG ITEM PART NO DESCRIPTION QTY Figure 8 24 1 70295 BARB X MPT 90 FITTING 1 2 70293 CLAMP X 29 32 1 3 70296 HOSE DUROFLEX 300PS X 30 LONG 1 4 70167 2 A...

Page 80: ...per Sealcoater 550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 34 8 17 Hydraulic System Figure 8 25 Hydraulic Tank 1 9 5 4 7 6 8 2...

Page 81: ...FJ9 12FJ 17 550 GAL C12 16FJ9 12FJ 24 800 GAL HYDRAULIC HOSE ASSEMBLY TANK TO PUMP 1 3 29818 SAE O RING 1 X 1 JIC ADAPTER 1 4 28273 CAP 2 PIPE 1 5 22070 HYD FILTER W MOUNTING BASE ASSY 1 6 22071 HYD F...

Page 82: ...1 70220 HYDRAULIC PUMP 1 2 C12 16FJ9 12FJ 17 550 GAL C12 16FJ9 12FJ 24 800 GAL HYDRAULIC HOSE ASSEMBLY TANK TO PUMP 1 3 29934 JIC TUBE X 5 8 O RING ADAPTER 1 4 29913 5 8 O RING X JIC ADAPTER 1 5 AX6...

Page 83: ...093 HYDRAULIC VALVE 1 2 AX6 8FJ9 6FJ 19 550 GAL AX6 8FJ9 6FJ 32 800 GAL HYDRAULIC HOSE ASSEMBLY PUMP TO VALVE 1 3 AX6 6FJ 6FJ9 143 550 GAL AX6 6FJ 6FJ9 146 800 GAL HYDRAULIC HOSE ASSEMBLY VALVE TO MOT...

Page 84: ...served Illustrated Parts List 8 38 FIG ITEM PART NO DESCRIPTION QTY Figure 8 28 1 AX6 6FJ 6FJ9 143 550 GAL AX6 6FJ 6FJ9 146 800 GAL HYDRAULIC HOSE ASSEMBLY VALVE TO MOTOR 1 2 29828 90 BOSS ADAPTER 2 3...

Page 85: ...trated Parts List 8 39 8 18 Optional Operator Seat FIG ITEM PART NO DESCRIPTION QTY Figure 8 29 1 70361 OPERATOR SEAT 1 2 70354 SEAT BASE ASEMBLY 1 3 42262 1 2 BENT HITCH PIN 1 4 70357 SEAT MOUNT ASSE...

Page 86: ...Y BAR RECIEVER ASSEMBLY 2 2 70378 SUPPORT RAIL ASSEMBLY PASSENGERSIDE 1 3 70330 MANUAL SPRAY BAR ASSEMBLY 1 4 70377 SUPPORT RAIL ASSEMBLY DRIVERSIDE 1 5 70347 SPRAY BAR RECIEVER MOUNTING PLATE 2 6 422...

Page 87: ...ssembly PN 70330 8 19 1 FIG ITEM PART NO DESCRIPTION QTY Figure 8 31 1 70253 2 CAM LOCK X MALE THREADED FITTING 1 2 29227 BRONZE BALL VALE 3 4 6 3 28239 3 4 ELBOW 6 4 28346 BUSHING 3 4 X 1 4 6 5 70268...

Page 88: ...Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 42 8 20 Optional Automated Spray Bar Kit PN 70331K 1 2 3 3 4 5 6 7 8 9 10 11 12 Figure 8 32 Auto...

Page 89: ...PASSENGERSIDE 1 3 70331 AUTOMATED SPRAY BAR ASSEMBLY 1 4 70377 SUPPORT RAIL ASSEMBLY DRIVERSIDE 1 5 70347 SPRAY BAR RECIEVER MOUNTING PLATE 2 6 42262 1 2 BENT HITCH PIN 2 7 70349 SPRAY BAR MATERIAL H...

Page 90: ...rt Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 44 Automated Spray Bar Assembly PN 70331 8 20 1 1 2 3 2 4 5 6 7 8 9 10 11 12 13 Figure 8 33 A...

Page 91: ...227 BRONZE BALL VALE 3 4 12 3 28239 3 4 ELBOW 6 4 70341 AUTOMATED SPRAY BAR VALVE HANDLE 6 5 28346 BUSHING 3 4 X 1 4 6 6 70268 FLAT SPRAY NOZZLE 80 50 6 7 70342 AUTOMATED SPRAY BAR VALVE BAR 1 8 70338...

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Page 93: ...embly 27163 4 Disk Assembly 27164 6 Disk Assembly Crafco Swivel Disk Applicator 27120 3 Swivel Applicator 27130 4 Swivel Applicator Crafco Sealing Foot Flush 27154 1 4 Flush 27155 3 8 Flush Crafco Sea...

Page 94: ...and Accessories 9 2 Crafco Heavy Duty Squeegee with Aluminum Handle 27199 27195 Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 Tip Adapter 27115 Shroud Tip Adapter Crafco Duck...

Page 95: ...ater 550 800 Part Manual Chapter 9 Tools and Accessories 2019 by Crafco Inc All Rights Reserved Tools and Accessories 9 3 Crafco Heat Lance with Regulator and Attachments 32259 Crafco Hand Torch w 20f...

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Page 98: ...2019 Crafco Inc...

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