Ergon Crafco Patcher I Diesel Parts Manual Download Page 3 | Manualshive

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Patcher I Diesel

Part Number 56900 (Skid Mount)

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Summary of Contents for Crafco Patcher I Diesel

Page 1: ...Patcher I Diesel PART MANUAL 56933 Rev 0...

Page 2: ...2 Revised 02 06...

Page 3: ...3 Patcher I Diesel Part Number 56900 Skid Mount...

Page 4: ...Chart 18 Service Instructions 18 Maintenance Maintenance Instructions 19 Maintenance Chart 20 Recommended Fluids Lubricants 21 Typical Specifications 21 General Maintenance Items 22 Instructions for...

Page 5: ...ve excellent service and save maintenance expense However as with all specifically engineered equipment you can get best results at minimum costs if 1 You operate your machine as instructed in this ma...

Page 6: ...ious burns may result Read Operator Manual thoroughly before operating machine Make sure operator is familiar with machine operation Do not operate in closed building or confined areas Shut down burne...

Page 7: ...s of wear fraying or splitting Be sure all fittings and joints are tight and leak proof Precaution is the best insurance against accidents The Patcher I mixer should not be left unattended with burner...

Page 8: ...arts that have been damaged by accident alteration abuse im proper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or...

Page 9: ...ng the Distributor be prepared to identify the machine type model number and serial number also the date of purchase if available 3 Should the cause of the malfunction be a defective part the Distribu...

Page 10: ...Control Automatic Digital readout Hot oil and material Auto flame shutdown Engine Yanmar Single Cylinder Max Output Model L 100V Diesel Fueled 9 1 BHP 3600 rpm Drive Mechanism All hydraulic with two s...

Page 11: ...ler tube 3 Check heat transfer oil level see Fig 4 At 70O F the oil should touch the dipstick DO NOT overfill or spillage may occur when oil is heated and expands NEVER REMOVE DIPSTICK WHEN OIL IS HOT...

Page 12: ...will stop when lifting the lid if equipped with lid switchs add material and close the lid again to start the mixer Following this procedure will prevent the hot material from splashing and causing se...

Page 13: ...13 Fig 1 Fig 2 grease fitting safety chain discharge gate...

Page 14: ...14 Fig 3 Fig 4 heat transfer dipstick mixer control switch...

Page 15: ...15 Fig 5 temperature dials Fig 6 throttle lever toggle switch...

Page 16: ...16 Fig 7 Fig 8 by pass valves engine fuel tank...

Page 17: ...t transfer oil warm heat transfer fluid to 300O F for 2 to 3 hours to evaporate the moisture CAUTION Extreme care must be used when operating this equipment Safety is the result of being careful and p...

Page 18: ...r d y h k c e h C y r a s s e c e n f i w o l f k c e h c e r u s s e r p t e s e R t n a l e s f o p u t a e h w o l S f o e d i s n i e h t n o l a i r e t a m d e z i l l a t s y r c r o d e k o c...

Page 19: ...every 500 hours of operation MIXER PACKING GLAND SEALS Tighten gland while hot at 40 hour intervals Do not overtighten MIXER SHAFT BEARINGS Lubricate weekly using a good grade of high temperature grea...

Page 20: ...20 MAINTENANCE CHART...

Page 21: ...or best results and safety the Heat Transfer Oil in this machine must be drained and replaced with recommended oil after five hundred 500 hours of operation or one 1 year whichever occurs first R E C...

Page 22: ...ring parts give the following information 1 Part Number 2 Machine Model 3 Serial Number from Name Plate Write or telephone CRAFCO Inc 420 N RooseveltAve Chandler AZ 85226 Phone 602 276 0406 Toll Free...

Page 23: ...to be cut out Make sure you cut out enough of the pavement to remove all cracking around the patch area If the repair area extends to both sides of a joint the repair area must be a minimum of 4 on e...

Page 24: ...within 15 20 minutes Flash surface with hand torch to pop bubbles 6 Apply the next level and float surface of the material with the hot irons Seal the edges of the repair by pulling liquid to the edge...

Page 25: ...roller poor ground loose wire Faulty or dirty flame Faulty igniter transformer cracked electrode ceramic Incorrect igniter gap Faulty fuel solenoid Bleed fuel pump check fuel pump coupling Fuse under...

Page 26: ...26 DIESEL BURNER ELECTRODE ADJUSTMENTS DIESEL BURNER SETTINGS Air Shutter 6 Air Band 0 Fuel Pressure 140 PSI Use fuel and hydraulic pressure gauge kit part number 29960...

Page 27: ...3 7 4 1 3 5 7 4 1 3 7 7 4 1 4 9 7 4 1 5 1 8 4 1 6 3 8 4 1 0 6 2 7 5 8 4 1 8 7 8 4 1 9 9 8 4 1 0 2 9 4 1 1 4 9 4 1 1 6 9 4 1 2 8 9 4 1 3 0 0 5 1 4 2 0 5 1 5 4 0 5 1 0 7 2 6 6 0 5 1 7 8 0 5 1 8 0 1 5 1...

Page 28: ...28 Patcher I Diesel...

Page 29: ...4 3 3 1 0 7 2 6 5 1 Y L B M E S S A T C U D T S U A H X E 4 1 7 9 7 6 5 1 Y S S A R E V O C T N E V 5 1 0 7 3 6 5 1 Y L B M E S S A D I L D E I F I D O M 6 1 2 5 2 6 5 1 Y L B M E S S A K N A T W O L...

Page 30: ...30 Patcher I Diesel...

Page 31: ...Y L B M E S S A X O B R A E G 1 6 8 3 4 4 2 6 5 1 D Y H X O B R A E G G N I L P U O C R E T P A D A 9 3 4 7 5 2 4 1 R O T O M R E X I M 0 4 1 0 0 8 2 1 E L P P I N E S O L C 4 1 1 4 6 7 1 8 2 2 G N I...

Page 32: ...8 4 4 1 1 F L A H G N I L P U O C S N 0 3 8 4 4 1 G N I L P U O C R O F R E D I P S S N 3 0 3 6 5 1 F L A H G N I L P U O C S N 6 0 8 4 4 1 T N U O M P M U P R E T P A D A S N 5 6 4 3 4 1 M E T S 8 1...

Page 33: ...33 Patcher I Diesel Notes...

Page 34: ...34 Patcher I Diesel HYDRAULIC DIAGRAM...

Page 35: ...35 Patcher I Diesel HYDRAULIC PARTS...

Page 36: ...36 Patcher I Diesel HYDRAULIC PARTS...

Page 37: ...37 Pioneering Leadership and Innovation in Quality Pavement Maintenance Products 235 South Hibbert Mesa Arizona 85210 480 655 8333 Watts 1 800 528 8242 Fax 480 655 1712 Copyright 2003 by Crafco Inc...

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