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Ercolina Top Bender 050, Use And Maintenance Instructions

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Ercolina Top Bender 050 Use And Maintenance Instructions Download Page 3

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CML International S.p.A.

WARRANTY ............................................................................................................... 4

WARRANTY CONDITIONS AND RESTRICTIONS ..................................................................4

GENERAL SAFETY NORMS .................................................................................. 6
PROGRAM PROCEDURES ..................................................................................... 9

PROCEDURES FOR BEND MAKING........................................................................................11
SETTING C AXIS .........................................................................................................................12
HOW TO CORRECT THE SPRING-BACK ANGLE .................................................................13
EDITING THE ACTUAL BEND ANGLE ...................................................................................13
CHANGING THE LANGUAGE ..................................................................................................14

PRACTICAL USE OF THE MACHINE ............................................................... 14
BENDING FILE ........................................................................................................ 20

Summary of Contents for Top Bender 050

Page 1: ...ION MANUAL This manual was written according to prescriptions of attachment I 1 7 4 of EEC DIRECTIVE 89 392 98 37 CEE MACHINERY DIRECTIVE MODIFIED BY DIRECTIVE 91 368 RECEIVED BY PRESIDENTIAL DECREE NR 459 1996 EEC Directive 89 392 98 37 CEE published on the European Community Official Journal nr L183 dated June 29 1989 EEC Directive 91 368 published on the European Community Official Journal nr L...

Page 2: ...ter reading this manual keep it in a safe place for future reference WARNING Before using the machine read carefully this instruction manual Any use of the machine which does not strictly conform to the instructions of this manual will immediately invalidate the warranty and free the Manufacturer of any responsibility The Manufacturer is not liable for any damages due to the use of not original Er...

Page 3: ... AND RESTRICTIONS 4 GENERAL SAFETY NORMS 6 PROGRAM PROCEDURES 9 PROCEDURES FOR BEND MAKING 11 SETTING C AXIS 12 HOW TO CORRECT THE SPRING BACK ANGLE 13 EDITING THE ACTUAL BEND ANGLE 13 CHANGING THE LANGUAGE 14 PRACTICAL USE OF THE MACHINE 14 BENDING FILE 20 ...

Page 4: ...ustomer s premises is required a cost for checking on site will be charged 4 Warranty includes the defective component s replacement or repair excluding labour cost 5 Electrical parts are not included in the warranty in case of incompatibility with power supply caused by overvoltage and or atmospheric events 6 Operations performed under warranty do not extend warranty terms 7 Warranty does not res...

Page 5: ...e machine 13 The whole warranty declines if The machine has been repaired or maintained by personnel that has not been authorised by Ercolina Not original parts have been used Damages or errors are due to connections not performed according to the using instructions Errors due to the machine wear ...

Page 6: ...al safety norms The Manufacturer will not be liable for any injury or damage to objects due to an incorrect use of the machine Do not switch on power supply and use the machine without reading carefully the instruction manual Do not install and use the machine in environments containing flammable gases or liquids explosive materials Do not install and use the machine in humid or wet environments D...

Page 7: ...fety reasons and in order not to invalidate the warranty conditions Do not effect transportation of the machine dragging it by the power cable Do not modify the machine structure WARNING Use only Ercolina line accessories Any alterations will cause the invalidation of the warranty The Manufacturer reserves the right to not supply accessories or replacement parts in case the machine has been altere...

Page 8: ... entering the working area of the machine when both in motion and switched off Mark the working area with appropriate signals Go to a safe place when the machine is in use Never stand next the machine on the opposite side of the controls Disconnect main power cable prior to transporting the machine Verify on a regular basis if formers and counterbending dies are worn out Wear protective gloves whe...

Page 9: ...w as follows Program Start 2 Press the or keys to continue or not the data entry mode 3 If you have chosen to insert new data pressing the plus you will have to choose the block in which you would like to work with using again the plus button to select a group to work with from P0 to P9 WARNING other protections can be adopted by the operator or by the person in charge of the machine Our technical...

Page 10: ...quick bend angle values such as 135 90 e 45 6 To store the bend angle values press the button and the following message will appear on the display Stored bend angle 7 Once the first bend angle has been inserted the program will automatically ask for the second bend angle which can be inserted in the same way as the first The same can be done for the third the fourth and so on until the ninth of th...

Page 11: ... to memorize the cursor counterbending die postion Setting the electronic counterbending die position The position of the counterbending die mm 000 0 is controlled by the microprocessor which enables the machine to carry out the following bends repeating exactly the position of the cursor and counterbending die with a tolerance of 0 2mm It will be possible to begin the first bend now by pressing t...

Page 12: ... shaft axis C back in its original position The shaft reset procedure can be accomplished as follows The machine shaft should be without any kind of tools Keeping the button or pressed by turning on the machine simultaneously you will enter the shaft reset mode When the mode is entered the display should show the following message Shaft axis C reset mode In this mode press the or pedals to move th...

Page 13: ...spring back angle can be changed with the use of the buttons and The new set value will be stored only after having the button pressed the following message will then be displayed Spring back angle change storage In the example shown in the above picture the new spring back value 12 has been stored on the first 90 bend After the new angle has been stored you may proceed continuing the bend until c...

Page 14: ...on you may scroll through all the available languages Make your selection then store with the use of the button PRACTICAL USE OF THE MACHINE Main points to keep in mind for bending correctly with the Ercolina system Before bending make sure that the outside diameter of the tube is of the same size as the one printed on the former and the counterbending die Note if you measure the former groove wit...

Page 15: ...unterbending support bracket After this continue the bending process as normal Fine adjustment of this screw will further improve the bend quality Remember to adjust the position of this screw for different tube sizes materials Former and counterbending die must never touch otherwise the tube may break or have wrinkles on the inside bend and the machine can be damaged Do not keep tubes in dusty di...

Page 16: ...16 CML International S p A ELECTRICAL DRAWINGS 220V ...

Page 17: ...17 CML International S p A ELECTRICAL DRAWINGS 400V ...

Page 18: ...18 CML International S p A ...

Page 19: ...19 CML International S p A ...

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