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Injection Procedure - 

1.  Loosen the injector pressure rod.
2.  Remove the injector from the barrel.
3.  Place between 3 to 5 drops of resin into the injector barrel. *Always make sure to 

use the right resin for the job. If the temperature of the work area is warm or the 
job is at high altitude; always use a thicker resin. If the temperature of the work 
area is cool or at sea level use a thinner resin. 

4.  Wet the two o-rings on the injector tip using resin.

5.  Place the injector back into the injector barrel making sure that the groove on the 

injector lines up with the retaining screw. Adjust the retaining screw so that the 
threaded end of the screw slips into the groove and is just tight enough for the 
injector to move freely up and down but not be removed from the barrel (the end 
of the groove on the injector will catch the retaining screw and stop).

4.  Make sure that the injector assembly and bridge adjusting screws are backed out 

enough so that they do not make contact with the glass until the vacuum cup is 
fully engaged on the glass. Note: If the injector assembly and bridge adjusting 
screws are not backed far enough out, this could result in applying pressure and 
causing further damage to the break. 

Setting Up the Bridge and Injector Assembly - 

1.  Place the bridge and injector assembly onto the glass so that the injector tip 

o-ring is over the rock chip.

2.  Secure the bridge by flipping the vacuum cup lever. 
3.  Screw the injector assembly down until the o-ring makes contact with the surface 

of the glass. 

4.  Screw the bridge adjusting screws down equally until the o-ring has a flat look to 

its appearance. This will ensure that the o-ring is snug enough to create an air-
tight seal. 

Note: Always make sure not to over-tighten the injector assembly or the bridge 
adjusting screws. This could cause further damage to the break. 

Summary of Contents for ROCK STAR

Page 1: ...www equalizer com 2012 Equalizer Industries Inc Revision 11 10 17 ROCK STAR Windshield Repair System Part RSR800 User Guide 97...

Page 2: ...m inside diameter 2 mm thick 12 mm outer diameter 8 mm inside diameter 2 mm thick 13 mm outer diameter 10 mm inside diameter 3 5 mm thick 13 mm outer diameter 6 mm inside diameter VOR1468 11 Cle tow C...

Page 3: ...ake sure that the windshield is at the appropriate temperature Ideal temperature is between 65 F to 85 F plus or minus 5 F Preparing the Rock Chip 1 Place the mirror on the inside of the windshield un...

Page 4: ...sider drilling the chip At a slow setting start to drill into the glass but be careful not to drill into the PVB Poly Vinyl Butyral Preparing the Bridge and Injector Assembly 1 Place the injector tip...

Page 5: ...en add the large pit adaptor onto the unit 3 Place a light film of vacuum cup lubricant onto the vacuum cup of the bridge and on the two bridge adjusting screws Once the bridge and injector assembly i...

Page 6: ...break Setting Up the Bridge and Injector Assembly 1 Place the bridge and injector assembly onto the glass so that the injector tip o ring is over the rock chip 2 Secure the bridge by flipping the vacu...

Page 7: ...rea is cool or at sea level use a thinner resin 4 Wet the two o rings on the injector tip using resin 5 Place the injector back into the injector barrel making sure that the groove on the injector lin...

Page 8: ...by loosening the injector pressure rod 11 Then re tighten the injector pressure rod to secure the seal 12 Next loosen the retaining screw and push the injector in a downward motion until the point wh...

Page 9: ...injector pressure rod 2 Release the lever on the vacuum cup 3 Remove the bridge and injector assembly 4 Wipe away any residual resin 5 Apply a drop of pit filler resin 6 Place a mylar square cure shee...

Page 10: ...rocess The outer part of the break might be cured but the actual pit may not be It is very important that it be cured all the way through 8 Remove the mylar square cure sheet 9 With the use of a new r...

Page 11: ...n off of and out of your injector o rings and bridge with our cleaning solution Keeping these items clean and free of build up assures no contamination on you next repair proper functioning of the too...

Page 12: ...52 TRO653 2611 Oakmont Drive Round Rock Texas 78665 Toll Free USA Canada 800 334 1334 International 512 388 7715 Fax 512 388 4188 Email sales equalizer com www equalizer com 20 Revi Additional Accesso...

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